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Wang N, Dang G, Bai Z, Wang Q, Liu B, Zhou R, Xing W. In Situ Synthesis of Cation-Free Zirconia-Supported Zeolite CHA Membranes for Efficient CO 2/CH 4 Separation. ACS APPLIED MATERIALS & INTERFACES 2023; 15:16853-16864. [PMID: 36972317 DOI: 10.1021/acsami.2c21682] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 06/18/2023]
Abstract
Cation-free zirconosilicate zeolite CHA and thin zirconia-supported membranes were in situ synthesized in a fluoride-free gel for the first time. The usage of the ZrO2/Al2O3 composite support inhibited the transportation of aluminum from the support into zeolite membranes. No fluorite source was used for the synthesis of cation-free zeolite CHA membranes, indicating the green property of the synthesis. The thickness of the membrane was only 1.0 μm. The best cation-free zeolite CHA membrane prepared by the green in situ synthesis displayed a high CO2 permeance of 1.1 × 10-6 mol/(m2 s Pa) and CO2/CH4 selectivity of 79 at 298 K and 0.2 MPa pressure drop for an equimolar CO2/CH4 mixture.
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Affiliation(s)
- Nana Wang
- State Key Laboratory of Materials-Oriented Chemical Engineering, College of Chemical Engineering, Nanjing Tech University, Nanjing 210009, China
| | - Guiliu Dang
- State Key Laboratory of Materials-Oriented Chemical Engineering, College of Chemical Engineering, Nanjing Tech University, Nanjing 210009, China
| | - Zhenwei Bai
- State Key Laboratory of Materials-Oriented Chemical Engineering, College of Chemical Engineering, Nanjing Tech University, Nanjing 210009, China
| | - Qing Wang
- School of Energy, Materials and Chemical Engineering, Hefei University, Hefei 230601, China
| | - Bo Liu
- State Key Laboratory of Materials-Oriented Chemical Engineering, College of Chemical Engineering, Nanjing Tech University, Nanjing 210009, China
| | - Rongfei Zhou
- State Key Laboratory of Materials-Oriented Chemical Engineering, College of Chemical Engineering, Nanjing Tech University, Nanjing 210009, China
| | - Weihong Xing
- State Key Laboratory of Materials-Oriented Chemical Engineering, College of Chemical Engineering, Nanjing Tech University, Nanjing 210009, China
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Wang N, He Z, Wang B, Liu B, Xing W, Zhou R. Zirconia-supported all-silica zeolite CHA membrane with unprecedentedly high selectivity in humidified CO2/CH4 mixture. J Memb Sci 2023. [DOI: 10.1016/j.memsci.2023.121452] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 02/10/2023]
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Tan X, Robijns S, Thür R, Ke Q, De Witte N, Lamaire A, Li Y, Aslam I, Van Havere D, Donckels T, Van Assche T, Van Speybroeck V, Dusselier M, Vankelecom I. Truly combining the advantages of polymeric and zeolite membranes for gas separations. Science 2022; 378:1189-1194. [PMID: 36520897 DOI: 10.1126/science.ade1411] [Citation(s) in RCA: 15] [Impact Index Per Article: 7.5] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/23/2022]
Abstract
Mixed-matrix membranes (MMMs) have been investigated to render energy-intensive separations more efficiently by combining the selectivity and permeability performance, robustness, and nonaging properties of the filler with the easy processing, handling, and scaling up of the polymer. However, truly combining all in one single material has proven very challenging. In this work, we filled a commercial polyimide with ultrahigh loadings of a high-aspect ratio, CO2-philic Na-SSZ-39 zeolite with a three-dimensional channel system that precisely separates gas molecules. By carefully designing both zeolite and MMM synthesis, we created a gas-percolation highway across a flexible and aging-resistant (more than 1 year) membrane. The combination of a CO2-CH4 mixed-gas selectivity of ~423 and a CO2 permeability of ~8300 Barrer outperformed all existing polymer-based membranes and even most zeolite-only membranes.
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Affiliation(s)
- Xiaoyu Tan
- Centre for Membrane Separations, Adsorption, Catalysis and Spectroscopy for Sustainable Solutions (cMACS), KU Leuven, Celestijnenlaan 200F, 3001 Leuven, Belgium
| | - Sven Robijns
- Center for Sustainable Catalysis and Engineering, KU Leuven, Celestijnenlaan 200F, 3001 Leuven, Belgium
| | - Raymond Thür
- Centre for Membrane Separations, Adsorption, Catalysis and Spectroscopy for Sustainable Solutions (cMACS), KU Leuven, Celestijnenlaan 200F, 3001 Leuven, Belgium
| | - Quanli Ke
- Center for Sustainable Catalysis and Engineering, KU Leuven, Celestijnenlaan 200F, 3001 Leuven, Belgium
| | - Niels De Witte
- Department of Chemical Engineering, Vrije Universiteit Brussel, Pleinlaan 2, 1050 Brussels, Belgium
| | - Aran Lamaire
- Center for Molecular Modeling, Ghent University, Tech Lane Ghent Science Park, Technologiepark 46, 9052 Zwijnaarde, Belgium
| | - Yun Li
- Centre for Membrane Separations, Adsorption, Catalysis and Spectroscopy for Sustainable Solutions (cMACS), KU Leuven, Celestijnenlaan 200F, 3001 Leuven, Belgium
| | - Imran Aslam
- Centre for Membrane Separations, Adsorption, Catalysis and Spectroscopy for Sustainable Solutions (cMACS), KU Leuven, Celestijnenlaan 200F, 3001 Leuven, Belgium
| | - Daan Van Havere
- Centre for Membrane Separations, Adsorption, Catalysis and Spectroscopy for Sustainable Solutions (cMACS), KU Leuven, Celestijnenlaan 200F, 3001 Leuven, Belgium
| | - Thibaut Donckels
- Center for Sustainable Catalysis and Engineering, KU Leuven, Celestijnenlaan 200F, 3001 Leuven, Belgium
| | - Tom Van Assche
- Department of Chemical Engineering, Vrije Universiteit Brussel, Pleinlaan 2, 1050 Brussels, Belgium
| | - Veronique Van Speybroeck
- Center for Molecular Modeling, Ghent University, Tech Lane Ghent Science Park, Technologiepark 46, 9052 Zwijnaarde, Belgium
| | - Michiel Dusselier
- Center for Sustainable Catalysis and Engineering, KU Leuven, Celestijnenlaan 200F, 3001 Leuven, Belgium
| | - Ivo Vankelecom
- Centre for Membrane Separations, Adsorption, Catalysis and Spectroscopy for Sustainable Solutions (cMACS), KU Leuven, Celestijnenlaan 200F, 3001 Leuven, Belgium
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Small-Pore Zeolite Membranes: A Review of Gas Separation Applications and Membrane Preparation. SEPARATIONS 2022. [DOI: 10.3390/separations9020047] [Citation(s) in RCA: 3] [Impact Index Per Article: 1.5] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/27/2023] Open
Abstract
There have been significant advancements in small-pore zeolite membranes in recent years. With pore size closely related to many energy- or environment-related gas molecules, small-pore zeolite membranes have demonstrated great potential for the separation of some interested gas pairs, such as CO2/CH4, CO2/N2 and N2/CH4. Small-pore zeolite membranes share some characteristics but also have distinctive differences depending on their framework, structure and zeolite chemistry. Through this mini review, the separation performance of different types of zeolite membranes with respect to interested gas pairs will be compared. We aim to give readers an idea of membrane separation status. A few representative synthesis conditions are arbitrarily chosen and summarized, along with the corresponding separation performance. This review can be used as a quick reference with respect to the influence of synthesis conditions on membrane quality. At the end, some general findings and perspectives will be discussed.
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