Controllable thermal annealing of polyimide membranes for highly-precise organic solvent nanofiltration

Tailor-made β-ketoenamine-linked covalent organic polymer nanofilms for precise molecular sieving

The membranes that accurately separate solutes with close molecular weights in harsh solvents are of crucial importance for the development of highly-precise organic solvent nanofiltration (OSN). The physicochemical structures of the membrane need to be rationally designed to achieve this goal, such as customized crosslinked networks, thickness, and pore size. Herein, we synthesize a type of covalent organic polymer (COP) nanofilms with tailor-made thickness and pore structure using a cyclic deposition strategy for precise molecular sieving. By elaborately designing monomer structures and controlling deposition cycle numbers, the COP nanofilms linked by robust β-ketoenamine blocks were endowed with sub-nanometer micropores and a linearly tunable thickness of 10-40 nm. The composite membranes integrating COP nanofilms exhibited adjustable solvent permeance. The membranes further demonstrated steep and finely-regulated rejection curves within the molecular weight range of 200 to 400 Da, where the difference value was as low as 40 Da. The efficient purification and concentration of the antibacterial drug and its intermediate was well achieved. Therefore, the exploited COP nanofilms markedly facilitate the application of microporous organic polymers for precise molecular separation in OSN.

Fabrication of Organic Solvent Nanofiltration Membrane through Interfacial Polymerization Using N-Phenylthioure as Monomer for Dimethyl Sulfoxide Recovery

To recover dimethyl sulfoxide, an organic solvent nanofiltration membrane is prepared via the interfacial polymerization method. N-Phenylthiourea (NP)is applied as a water-soluble monomer, reacted with trimesoyl chloride (TMC) on the polyetherimide substrate crosslinked by ethylenediamine. The results of attenuated total reflectance-fourier transform infrared spectroscopy and X-ray electron spectroscopy confirm that N-Phenylthiourea reacts with TMC. The membrane morphology is investigated through atomic force microscopy and scanning electronic microscopy, respectively. The resultant optimized TFC membranes NF-1NP exhibited stable permeance of about 4.3 L m−2 h−1 bar-1 and rejection of 97% for crystal violet (407.98 g mol−1) during a 36 h continuous separation operation. It was also found that the NF-1NP membrane has the highest rejection rate in dimethyl sulfoxide (DMSO), and the rejection rates in methanol, acetone, tetrahydrofuran, ethyl acetate and dimethylacetamide(DMAc) are 51%, 84%, 94%, 96% and 92% respectively. The maximum flux in the methanol system is 11 L m−2 h−1 bar−1, while that in acetone, tetrahydrofuran, ethyl acetate and DMAc is 4.3 L m−2 h−1 bar−1, 6.3 L m−2 h−1 bar−1, 3.2 L m−2 h−1 bar−1, 4.9 L m−2 h−1 bar−1 and 2.1 L m−2 h−1 bar−1, respectively. It was also found that the membrane prepared by N-Phenylthiourea containing aromatic groups has lower mobility and stronger solvent resistance than that of by thiosemicarbazide.

Improvement in Acid Resistance of Polyimide Membranes: A Sustainable Cross-Linking Approach via Green-Solvent-Based Fenton Reaction

In this study, we present a facile surface modification method using green solvents for a commercial polyimide (PI) nanofiltration membrane to exhibit good acid stability. To enhance acid stability, the PI organic solvent nanofiltration membrane was modified using Fenton's reaction, an oxidative cross-linking process, using environmentally friendly solvents: water and ethanol. The surface properties of the pristine and modified PI membranes were investigated and compared using various analytical tools. We studied the surface morphology using scanning electron microscopy, performed elemental analysis using X-ray photoelectron spectroscopy, investigated chemical bonds using attenuated total reflectance-Fourier transform infrared spectroscopy, and studied thermal stability using thermogravimetric analysis. The acid resistances of the pristine and modified membranes were confirmed through performance tests. The pristine PI nanofiltration membrane exposed to a 50 w/v% sulfuric acid for 4 h showed an increase in the normalized water flux to 205% and a decrease in the MgSO₄ normalized rejection to 44%, revealing damage to the membrane. The membrane modified by the Fenton reaction exhibited a decline in flux and improved rejection, which are typical performance changes after surface modification. However, the Fenton-modified membrane exposed to 50 w/v% sulfuric acid for 4 h showed a flux increase of 7% and a rejection increase of 4%, indicating improved acid resistance. Furthermore, the Fenton post-treatment enhanced the thermal stability and organic solvent resistance of the PI membrane. This study shows that the acid resistance of PI membranes can be successfully improved by a novel and facile Fenton reaction using green solvents.

Interpenetration Networked Polyimide-Epoxy Copolymer under Kinetic and Thermodynamic Control for Anticorrosion Coating

Epoxy (EP) was copolymerized with polyamic acid (PAA, precursor of polyimide (PI)) with termanil monomers of (1) 4,4'-Oxydianiline (ODA) and (2) pyromellitic dianhydride (PMDA) individually to form (PI-O-EP) and (PI-P-EP) copolymers. The FTIR spectrum of PI-O-EP copolymerization intermediates shows that some amide-EP linkages were formed at low temperature and were broken at higher temperature; in additoin, the released amide was available for subsequent imidization to form PI. The curing and imidization of the amide groups on PAA were determined by reaction temperature (kinetic vs. thermodynamic control). In PI-P-EP, the released amide group was very short-lived (fast imidization) and was not observed on FTIR spectra. Formation and breakage of the amide-EP linkages is the key step for EP homopolymerization and formation of the interpenetration network. PI contributed in improving thermal durability and mechanical strength without compromising EP's adhesion strength. Microphase separations were minimal at PI content less than 10 wt%. The copolymerization reaction in this study followed the "kinetic vs. thermodynamic control" principle. The copolymer has high potential for application in the field of higher-temperature anticorrosion.

Selective Destruction of Soluble Polyurethaneimide as Novel Approach for Fabrication of Insoluble Polyimide Films

Polymeric coatings and membranes with extended stability toward a wide range of organic solvents are practical for application in harsh environments; on the other hand, such stability makes their processing quite difficult. In this work, we propose a novel method for the fabrication of films based on non-soluble polymers. The film is made from the solution of block copolymer containing both soluble and insoluble blocks followed by selective decomposition of soluble blocks. To prove this concept, we synthesized copolymer [(imide)_n-(polyurethane)]_m, in which the imide blocks were combined with polyurethane blocks based on polycaprolactone. By selective hydrolysis of urethane blocks in the presence of acid, it was possible to obtain the insoluble polyimide film for the first time. It was shown that the combination of thermal and acid treatment allowed almost complete removal of urethane blocks from the initial copolymer chains. IR spectroscopy, TGA, DSC and DMA methods were used to study the evaluation of the structure and properties of polymeric material as a result of thermal oxidation and hydrolysis by acid. It was shown that the polymeric films obtained by controlled decomposition were not soluble in aprotic solvent, such as dimethylformamide, n-methylpyrrolidone and dimethyl sulfoxide, and showed very close similarity to the homopolymer consisting of the same imide monomer, poly-(4,4'oxydiphenylene)pyromellitimide, confirming the feasibility of the proposed concept and its perspectives for fabrication of organic solvent-resistant membranes.

Fabrication of Poly(amide-co-ester) Solvent Resistant Nanofiltration Membrane from P-nitrophenol and Trimethyl Chloride via Interfacial Polymerization

P-nitrophenol (PNP), a refractory hazardous substance, has not been efficiently utilized so far. In this paper, PNP is used as a membrane modification material for preparing poly(amide-co-ester) composite nanofiltration membrane. An organic solvent nanofiltration (OSN) membrane was prepared via interfacial polymerization reactionby using PNP and trimethyl chloride (TMC) on a ethylenediamine (EDA) crosslinked polyetherimide substrate. The results of ATR-FTIR and XPS show that interfacial polymerization occurs among with PNP and TMC and the terminal amine groups on the ethylenediamine crosslinked -PEI support forming a poly(amide-co-ester) toplayer. The NF-1PNP membrane maintained stable DMF performance permeance of 2.2 L m−2 h−1 bar−1 and rejection of 98% for Rose Bengal red (RB 1017.64 g mol−1) in 36 h continuous separation process. Furthermore, the average pore diameter of the two membranes including NF-1PNP and NF-1.25PNP, which is 0.40 and 0.36nm, respectively. This study not only provides a good way for the preparation of OSN membrane, but also provides a good demonstration for the comprehensive utilization of PNP and other toxic and harmful pollutants.