Engineering a covalently constructed superomniphobic membrane for robust membrane distillation

Constructing spherical-beads-on-string structure of electrospun membrane to achieve high vapor flux in membrane distillation

Hydrophobic membranes with a reentrant-like structure have shown high hydrophobicity and high anti-wetting properties in membrane distillation (MD). Here, PVDF spherical-beads-on-string (SBS) fibers were electrospun on nonwoven fabric and used in the MD process. Such a reentrant-like structure was featured with fine fibers, a low ratio of bead length to bead diameter, and high bead frequency. It was revealed that the SBS-structured membranes exhibited an exceptional capability for vapor flux, due to the formation of a network of more interconnected macropores than that of fibers and fusiform-beads-on-string structures, ensuring unimpeded vapor diffusion. In the desalination of formulated seawater (3.5 wt.% NaCl solution), a vapor flux of 61 ± 3 kg m-2 h-1 with a salt rejection of >99.98 % was achieved at a feed temperature of 60 °C. Furthermore, this SBS structured membrane showed satisfactory seawater desalination performance with a stable flux of 40 kg m-2 h-1 over a 27 h MD process. These findings suggest a viable approach for fabricating SBS-structured membranes that significantly enhance vapor flux in MD for desalination applications. Besides, the hydrophobic membranes with SBS structure can be prepared by single-step electrospinning, and it is facile to scale-up manufacture. This strategy holds promise for advancing the development of high-performance MD membranes tailored for efficient seawater desalination processes.

Enhanced Anti-Wetting Methods of Hydrophobic Membrane for Membrane Distillation

Increasing issues of hydrophobic membrane wetting occur in the membrane distillation (MD) process, stimulating the research on enhanced anti-wetting methods for membrane materials. In recent years, surface structural construction (i.e., constructing reentrant-like structures), surface chemical modification (i.e., coating organofluorides), and their combination have significantly improved the anti-wetting properties of the hydrophobic membranes. Besides, these methods change the MD performance (i.e., increased/decreased vapor flux and increased salt rejection). This review first introduces the characterization parameters of wettability and the fundamental principles of membrane surface wetting. Then it summarizes the enhanced anti-wetting methods, the related principles, and most importantly, the anti-wetting properties of the resultant membranes. Next, the MD performance of hydrophobic membranes prepared by different enhanced anti-wetting methods is discussed in desalinating different feeds. Finally, facile and reproducible strategies are aspired for the robust MD membrane in the future.

Hierarchically Structured Nanoparticle-Free Omniphobic Membrane for High-Performance Membrane Distillation

The functional loss of membranes caused by pore wetting, mineral scaling, or structural instability is a critical challenge in membrane distillation (MD), which primarily hinders its practical applications. Herein, we propose a novel and facile strategy to fabricate omniphobic membranes with exceptionally robust MD performance. Specifically, a substrate with a hierarchical re-entrant architecture was constructed via spray-water-assisted non-solvent-induced phase separation (SWNIPS), followed by a direct fluorinated surface decoration via "thiol-ene" click chemistry. Deionized (DI) water contact angle measurements revealed an ultrahigh surface water contact angle (166.8 ± 1.8°) and an ultralow sliding angle (3.6 ± 1.1°) of the resultant membrane. Destructive abrasion cycle and ultrasonication tests confirmed its structural robustness. Moreover, the membrane possessed excellent wetting resistance, as evidenced by the prevention of membrane pore penetration by all low-surface-tension testing liquids, allowing stable long-term MD operation to treat brine wastewater with a surfactant content of 0.6 mM. In a desalination experiment using shale gas wastewater, the omniphobic membrane exhibited robust MD performance, achieving a high water recovery ratio of ∼60% without apparent changes in water flux and permeate conductivity over the entire membrane process. Overall, our study paves the way for a nanoparticle-free methodology for the scalable fabrication of high-performance MD membranes with surface omniphobicity and structural robustness in hypersaline wastewater treatment.