3D printed nanofiltration composite membranes with reduced concentration polarisation

Designing Nanofluidic Channels of Boron Nitride Nanosheets/Aramid Nanofibers/Covalent Organic Frameworks Nanofiltration Membrane for Ultrafast Mass Transport

2D lamellar nanofiltration membrane is considered to be a promising approach for desalinating seawater/brackish water and recycling sewage. However, its practical feasibility is severely constrained by the lack of durability and stability. Herein, a ternary nanofiltration membrane via a mixed-dimensional assembly of 2D boron nitride nanosheets (BNNS) is fabricated, 1D aramid nanofibers (ANF), and 2D covalent organic frameworks (COF). The abundant 2D and 1D nanofluid channels endow the BNNS/ANF/COF membrane with a high flux of 194 L·m‒2·h‒1. By the synergies of the size sieving and Donnan effect, the BNNS/ANF/COF membrane demonstrates high rejection (among 98%) for those dyes whose size exceeds 1.0 nm. Moreover, the BNNS/ANF/COF membrane also exhibits remarkable durability and mechanical stability, which are attributed to the strong adhesion and interactions between BNNS, ANF, and COF, as well as the superior mechanical robustness of ANF. This work provides a novel strategy to develop robust and durable 2D lamellar nanofiltration membranes with high permeance and selectivity simultaneously.

Interfacial polymerization at unconventional interfaces: an emerging strategy to tailor thin-film composite membranes

Interfacial polymerization is a well-known process to synthesize separation layers for thin film composite membranes at an immiscible organic liquid-aqueous liquid interface. The organic-aqueous interface determines the diffusion dynamics of monomers and the chemical environment for polymerization, exerting a critical influence on the formation of polymer thin films. This review summarizes recent advances in tailoring interfacial polymerization using interfaces beyond the conventional alkane-water interface to achieve high-performance separation films with designed structures. Diverse liquid-liquid interfaces are introduced for synthesizing separation films by adding co-solvents into the organic phase and/or the aqueous phase, respectively, or by replacing one of the liquid phases with other solvents. Innovative liquid-gel and liquid-gas interfaces are then summarized for the synthesis of polymer thin films for separation. Novel strategies to form reaction interfaces, such as spray-coating, are also presented and discussed. In addition, we discuss the details of how a physically or chemically patterned substrate affects interfacial polymerization. Finally, the potential of unconventional interfaces in interfacial polymerization is forecast with both challenges and opportunities.

Fast preparation of a polydopamine/ceramic composite nanofiltration membrane with excellent permselectivity

Fabrication of a dense polymer/ceramic composite membrane with high permeability remains a great challenge. In this study, a highly selective polydopamine (PDA)/ceramic composite nanofiltration (NF) membrane was prepared by using an Al₂O₃ ceramic membrane with pore size of 0.1 μm as the support layer. In order to improve the membrane formation rate, KMnO₄ was introduced to oxidize the dopamine to improve the reactivity, and Na₂CO₃ was used to adjust the pH value of the dopamine solution. When the addition amount of KMnO₄ is 0.2 g L^-1 and that of Na₂CO₃ is 1 g L^-1, a functional layer can be formed within 10 min. PDA and polyethyleneimine (PEI) were added to the functional layer to adjust the selectivity of the composite membrane. The composite membrane showed a rejection of 99.7% towards Congo red dye with a high flux of 165 L (m² h bar)^-1 at ambient temperature. After 3 h treatment with Congo red, the fouling resistance of the membrane was improved compared with that of the ceramic based membrane. The surface morphology and composition of the composite membrane were also characterized with scanning electron microscopy (SEM) and X-ray photoelectron spectroscopy (XPS), which confirmed the successful preparation of the PDA/ceramic composite membrane.