Aerosol filtration performance of electrospun membranes comprising polyacrylonitrile and cellulose nanocrystals

Electrospun chitosan//ethylcellulose-vitamin E//ethylcellulose-curcumin tri-chamber eccentric Janus nanofibers for a joint antibacterial and antioxidant performance

Multifunctional materials with both antibacterial and antioxidant properties are highly desired in many scientific applications. The combination of polysaccharide and multi-chamber nanostructures offers a novel perspective for developing antibacterial and antioxidant nanomaterials. In this study, a new kind of tri-chamber eccentric Janus nanostructures (TEJNs) was fabricated through a single-step and straight forward tri-fluid side-by-side electrospinning. The all-in-one TEJNs contained an outer chitosan (CS) chamber, a middle and an inner ethylcellulose (EC)-based chamber loaded with curcumin (Cur) and vitamin E (VE), respectively. The side-by-side multiple-fluid electrospinning processes were implemented robustly and continuously based on a homemade spinneret. Transmission electron microscope and scanning electron microscope evaluations demonstrated the tri-chamber inner structures of TEJNs and the linear morphologies, respectively. The Fourier transform infrared and X-ray diffraction results verified that the components were compatible and coexisted in an amorphous state. In vitro dissolution tests indicated that the TEJNs could provide a sustained release of 90 % of the loaded Cur and VE for 34.30 h and 24.86 h, respectively. Antibacterial and antioxidant experiments demonstrated that the TEJNs were able to provide enhanced antibacterial and antioxidant effects compared to the traditional electrospun homogeneous nanofibers. In the future, the Janus nanofibers can be further developed for several human health applications, such as wound dressings, active food packaging membranes, dental implants and cosmetic films.

Enhanced Air Filtration Efficiency through Electrospun PVC/PVP/MWCNTs Nanofibers: Design, Optimization, and Performance Evaluation

This study presents a novel approach for creating an effective air filtration medium using electrospun nanofibers comprised of poly(vinyl chloride) (PVC), poly(vinylpyrrolidone) (PVP), and impregnated with multiwall carbon nanotubes (MWCNTs). The membrane production was optimized using an experimental design methodology, resulting in a hydrophobic membrane that exhibits excellent dispersion of MWCNTs. Scanning electron microscopy images illustrate the nanofibers' morphology, featuring an average diameter of approximately 240 nm, minimal bead formation, and optimal MWCNT dispersion. Air filtration tests conducted with NaCl nanoparticles (7-300 nm) demonstrated superior permeability (10-12 m2) and minimal pressure drop (approximately 780 Pa at a 5 LPM airflow rate) compared to other electrospun materials. Both MWCNT-impregnated samples and individual PVC/PVP nanofibers exhibited filtration efficiencies nearing 96%. These results underscore the potential of this developed material for air filtration, particularly in indoor environments, where MWCNTs effectively adsorb and maintain low levels of gaseous and particulate pollutants. This study emphasizes the design, optimization, and comprehensive performance evaluation of PVC/PVP/MWCNT nanofibers, showcasing significant advancements in filtration efficiency with high flux. The findings suggest promising applications for this composite material in advanced air purification systems.

Biodegradable Electroactive Nanofibrous Air Filters for Long-Term Respiratory Healthcare and Self-Powered Monitoring

The concept of triboelectric nanogenerator (TENG)-based fibrous air filters, in which the electroactive fibers are ready to enhance the electrostatic adsorption by sustainable energy harvesting, is appealing for long-term respiratory protection and in vivo real-time monitoring. This effort discloses a self-reinforcing electroactivity strategy to confer extreme alignment and refinement of the electrospun poly(lactic acid) (PLA) nanofibers, significantly facilitating formation of electroactive phases (i.e., β-phase and highly aligned chains and dipoles) and promotion of polarization and electret properties. It endowed the PLA nanofibrous membranes (NFMs) with largely increased surface potential and filtration performance, as exemplified by efficient removal of PM0.3 and PM2.5 (90.68 and 99.82%, respectively) even at the highest airflow capacity of 85 L/min. With high electroactivity and a well-controlled morphology, the PLA NFMs exhibited superior TENG properties triggered by regular respiratory vibrations, enabling 9.21-fold increase of surface potential (-1.43 kV) and nearly 68% increase of PM0.3 capturing (94.3%) compared to those of conventional PLA membranes. The remarkable TENG mechanisms were examined to elaborately monitor the personal respiration characteristics, particularly those triggered large and rapid variations of output voltages like coughing and tachypnea. Featuring desirable biocompatibility and degradability, the self-powered PLA NFMs permit promising applications in the fabrication of ecofriendly air filters toward high-performance purification and intelligent monitoring.

Improvement of Aerosol Filtering Performance of PLLA/PAN Composite Fiber with Gradient Structure

Since commercial non-woven air filtering materials have unstable filtering efficiency and poor moisture permeability for the abundant condensed aerosol particles in the highly humid atmospheric environment, the PLLA/PAN composite fiber material with a hydrophobic and hydrophilic gradient structure is designed and prepared by using electrode sputtering electro spinning technology. By characterizing and testing the filtrating effect of SEM, XRD, FTIR, wettability, mechanical property, N₂ adsorption isotherm, and BET surface area, NaCl aerosol of PLLA fiber, PAN fiber, and PLLA/PAN composite fiber membranes, the study found that the electrode sputtering electrospinning is fine, the fiber mesh is dense, and fiber distribution is uniform when the diameter of the PAN fiber is 140-300 nm, and the PLLA fiber is 700-850 nm. In this case, PLLA/PAN composite fiber materials gather the hydrophobicity of PLLA fiber and the hydrophilicity of PAN fiber; its electrostatic effect is stable, its physical capturing performance is excellent, it can realize the step filtration of gas-solid liquid multiphase flow to avoid the rapid increase of air resistance in a high-humidity environment, and the filtrating efficiency η of NaCl aerosol particles with 0.3 μm reaches 99.98%, and the quality factor Q_F 0.0968 Pa^-1. The manufacturing of PLLA/PAN composite fiber material provides a new method for designing and developing high-performance air filtration materials and a new technical means for the large-scale production of high-performance, high-stability, and low-cost polylactic acid nanofiber composites.

Nanocellulose-based membrane as a potential material for high performance biodegradable aerosol respirators for SARS-CoV-2 prevention: a review

The controversy surrounding the transmission of COVID-19 in 2020 has revealed the need to better understand the airborne transmission route of respiratory viruses to establish appropriate strategies to limit their transmission. The effectiveness in protecting against COVID-19 has led to a high demand for face masks. This includes the single-use of non-degradable masks and Filtering Facepiece Respirators by a large proportion of the public, leading to environmental concerns related to waste management. Thus, nanocellulose-based membranes are a promising environmental solution for aerosol filtration due to their biodegradability, renewability, biocompatibility, high specific surface area, non-toxicity, ease of functionalization and worldwide availability. Although the technology for producing high-performance aerosol filter membranes from cellulose-based materials is still in its initial stage, several promising results show the prospects of the use of this kind of materials. This review focuses on the overview of nanocellulose-based filter media, including its processing, desirable characteristics and recent developments regarding filtration, functionalization, biodegradability, and mechanical behavior. The porosity control, surface wettability and surface functional groups resulting from the silylation treatment to improve the filtration capacity of the nanocellulose-based membrane is discussed. Future research trends in this area are planned to develop the air filter media by reinforcing the filter membrane structure of CNF with CNCs. In addition, the integration of sol-gel technology into the production of an air filter can tailor the pore size of the membrane for a viable physical screening solution in future studies.

Graphical abstract

Electrospun Nanofiber Membranes for Air Filtration: A Review

Nanomaterials for air filtration have been studied by researchers for decades. Owing to the advantages of high porosity, small pore size, and good connectivity, nanofiber membranes prepared by electrospinning technology have been considered as an outstanding air-filter candidate. To satisfy the requirements of material functionalization, electrospinning can provide a simple and efficient one-step process to fabricate the complex structures of functional nanofibers such as core-sheath structures, Janus structures, and other multilayered structures. Additionally, as a nanoparticle carrier, electrospun nanofibers can easily achieve antibacterial properties, flame-retardant properties, and the adsorption properties of volatile gases, etc. These simple and effective approaches have benefited from the significate development of electrospun nanofibers for air-filtration applications. In this review, the research progress on electrospun nanofibers as air filters in recent years is summarized. The fabrication methods, filtration performances, advantages, and disadvantages of single-polymer nanofibers, multipolymer composite nanofibers, and nanoparticle-doped hybrid nanofibers are investigated. Finally, the basic principles of air filtration are concluded upon and prospects for the application of complex-structured nanofibers in the field of air filtration are proposed.