Interaction of calcium dioleate collector colloids with calcite and fluorite surfaces as revealed by AFM force measurements and molecular dynamics simulation

Study on lattice dynamics and thermal conductivity of fluorite AF2 (A = Ca, Sr, Ba) based on first principles calculations

Fluorite materials have received particular attention in electron optics due to their favorable optical properties. However, further exploration of these materials in the thermoelectric (TE) field is hampered by the lack of studies on their lattice thermal transport properties. In this work, we use first-principles calculations, combined with self-consistent phonon theory, compressive sensing lattice dynamics and the Boltzmann transport equation, to study the microscopic mechanism of lattice thermal transport properties in AF2 (A = Ca, Sr, Ba) with a fluorite structure. We investigate the effects of three-phonon and four-phonon scattering and quartic anharmonic renormalization of phonon frequencies on this system. The results show that the bonding strength of atoms A (Ca, Sr, and Ba) plays an important role in the thermal transport process, and the third-order anharmonicity also plays an important role in this system. Meanwhile, the role of the quartic anharmonicity cannot be ignored. Our findings not only fill in the gaps in the study of lattice thermal transport of fluorite materials, but also deepen the comprehensive understanding of the high κL value of fluorite materials.

Emerging Trends of Computational Chemistry and Molecular Modeling in Froth Flotation: A Review

Froth flotation is the most versatile process in mineral beneficiation, extensively used to concentrate a wide range of minerals. This process comprises mixtures of more or less liberated minerals, water, air, and various chemical reagents, involving a series of intermingled multiphase physical and chemical phenomena in the aqueous environment. Today's main challenge facing the froth flotation process is to gain atomic-level insights into the properties of its inherent phenomena governing the process performance. While it is often challenging to determine these phenomena via trial-and-error experimentations, molecular modeling approaches not only elicit a deeper understanding of froth flotation but can also assist experimental studies in saving time and budget. Thanks to the rapid development of computer science and advances in high-performance computing (HPC) infrastructures, theoretical/computational chemistry has now matured enough to successfully and gainfully apply to tackle the challenges of complex systems. In mineral processing, however, advanced applications of computational chemistry are increasingly gaining ground and demonstrating merit in addressing these challenges. Accordingly, this contribution aims to encourage mineral scientists, especially those interested in rational reagent design, to become familiarized with the necessary concepts of molecular modeling and to apply similar strategies when studying and tailoring properties at the molecular level. This review also strives to deliver the state-of-the-art integration and application of molecular modeling in froth flotation studies to assist either active researchers in this field to disclose new directions for future research or newcomers to the field to initiate innovative works.

Crucial roles of ion-specific effects in the flotation of water-soluble KCl and NaCl crystals with fatty acid salts

HYPOTHESIS

Flotation of water-soluble KCl and NaCl minerals in brines is significant for K-fertilizer production, but its mechanism is controversial. Dissolved salt ions are expected to change the physicochemical properties of solvents, interfaces, and collector colloids, thereby affecting flotation significantly.

EXPERIMENTS

Flotation experiments of KCl and NaCl crystals in brines were conducted using potassium and sodium laurates as collectors. Contact angle (CA) and surface tension measurements, X-ray photoelectron spectroscopy (XPS) analysis, and molecular dynamics simulations (MD) were applied to gain a molecular understanding of changing interfacial properties and crystal-collector colloid interactions in the presence of dissolved ions in terms of salt flotation.

FINDINGS

While K⁺ ions activate the NaCl crystal flotation, Na⁺ ions depress the KCl crystal flotation, in agreement with the studies of CA, XPS, and MD results with these crystals. XPS results showed no collector adsorption at crystal surfaces which is a requirement of conventional flotation and presents a new theoretical challenge. We argue the crucial role of ion specificity: Na-laurate colloids adsorb at the bubble surface as a monolayer but solvent-separated from KCl crystals, inhibiting their flotation, or in interactive contact with NaCl crystals, enhancing their flotation. Increasing K⁺ concentration weakens NaCl crystal hydration, increasing Na-laurate colloid attraction with crystals for better flotation. The Contact Interactive Collector Colloid (CICC) and Solvent-separated Interactive Collector Colloid (SICC) hydration states are critical to salt crystal flotation via collector colloid-crystal attraction by dispersion forces.

Difficulties and Recent Achievements in Flotation Separation of Fluorite from Calcite—An Overview

As an important strategic non-metallic mineral resource, fluorite has been widely used in various industrial fields, such as metallurgy, optics and semiconductor manufacturing, as well as fluorine-related chemical engineering. Since the major gangue minerals of fluorite ore are silicate and carbonate ones, flotation is the main beneficiation method for the concentration. Compared with the relatively easy operation for silicate-type fluorite ore, fluorite concentration from calcite has always been the most difficult challenge in the field of mineral processing. In this review, analyses of the fundamental reasons for the difficulties of flotation separation of fluorite from calcite are performed, from the similar surface properties of both calcium minerals to the deterioration by the interference of dissolved ions in the pulp during grinding and flotation. Recent achievements in the flotation separation of fluorite from calcite as the main contents are comprehensively summarized, covering all aspects of flotation reagents of collectors, depressants and modifiers. Finally, successful examples of industrial practices forfluorite and calcite flotation separation are introduced. This overview provides a detailed and comprehensive reference source for the current research status of fluorite and calcite flotation separation, and some suggestions for future research are provided.

Froth flotation of fluorite: A review

Fluorite, as a scarce nonrenewable strategic non-metallic mineral resource, is the primary raw material for fluorine products used in diverse fields such as metallurgy, national defense, chemical and optical industries. With the increasing expansion of the related fields, the demand for high-quality fluorite continues to grow. Hence, the surge of interest in effectively utilizing fluorite resources has led to vast attention worldwide. So far, significant endeavors have been done to enhance the beneficiation of fluorite from relatively low-grade ores. It has been well appreciated that the froth flotation is of the most importance. However, to the best of the authors' knowledge, it lacks a thorough and critical review on the recent developments in fluorite flotation. This article begins with introducing the deposits and unique physical and chemical properties of fluorite from the perspective of the crystal structure. It is followed by a systematic review of common reagents involved in fluorite flotation, including collectors, depressants, regulators, modifiers, and frothers. Specifically, the synergistic effect of collectors and depressants on the recovery of fluorite is elaborated for the first time. Finally, the most widely seen fluorite-flotation cases, including separation of fluorite from quartz, calcite, barite, and sulfide, are summarized individually. The present review sheds new light on the deep understanding of fluorite flotation, the future synthesis of reagents, as well as their schemes in practical use. Meanwhile, such a novel rain of thought provided in this work has the potential to guide the flotation of other similar minerals extensively.

Reverse Flotation Separation of Fluorite from Calcite: A Novel Reagent Scheme

Fluorite (CaF2), as an important strategic mineral source, is usually separated from calcite by the common froth flotation method, but this separation is still not selective enough. The development of a selective collector and/or depressant is the key to achieving high selective separation. 1-Hydroxyethylidene-1,1-diphosphonic acid (HEDP or H4L) is widely used as an environmentally friendly water treatment reagent due to its low cost and excellent anti-scaling performance in an aqueous solution. In this study, a novel reagent scheme was developed using HEDP as a fluorite depressant and sodium oleate (NaOL) as a calcite collector for the first time. When 3 × 10−5 mol/L of HEDP and 6 × 10−5 mol/L of NaOL were used at pH 6, the optimal selective separation for single minerals and mixed binary minerals was obtained. Zeta potential measurements indicated that HEDP possessed a stronger adsorption on fluorite than calcite, while NaOL did the opposite. This novel reagent scheme is of low cost, uses a small dosage, and is friendly to the environment, which makes it a promising reagent scheme for fluorite flotation in industrial application.

Interaction Mechanism between Molybdenite and Kaolinite in Gypsum Solution Using Kerosene as the Flotation Collector

This paper aims to understand the fundamental interaction mechanism between molybdenite and kaolinite in gypsum solution using kerosene as collector. Micro-flotation tests were conducted to study the effect of gypsum solution on the flotation performance of mixed −74 μm molybdenite and −10 μm kaolinite mineral. The results showed that the recovery of molybdenite decreased from 86% to 74% while the gypsum solution concentration increased from 0 to 800 mg/L, indicating the detrimental effect of kaolinite on molybdenite flotation could be enhanced by gypsum solution. This is mainly caused by the slime coating of kaolinite on molybdenite through dissolved calcium ion of gypsum solution. In order to confirm the slime coating phenomenon, zeta potential distribution, scanning electron microscopy (SEM) and atomic force microscopy (AFM) measurements were used to investigate interaction characteristics and mechanisms. The zeta potential distribution results revealed that mixed samples had the value between signal molybdenite and kaolinite samples in gypsum solution, which proved the coating phenomenon of kaolinite on molybdenite. Moreover, the coating phenomenon was becoming more and more obvious with the gypsum solution concentration. The coating phenomenon of kaolinite on molybdenite surface was also directly observed from SEM results. The AFM results provided further evidence for the possibility of slime coating, as the adhesion force increased with the gypsum solution concentration, which means the aggregates of molybdenite and kaolinite were becoming more stable.

The application of atomic force microscopy in mineral flotation

During the past years, atomic force microscopy (AFM) has matured to an indispensable tool to characterize nanomaterials in colloid and interface science. For imaging, a sharp probe mounted near to the end of a cantilever scans over the sample surface providing a high resolution three-dimensional topographic image. In addition, the AFM tip can be used as a force sensor to detect local properties like adhesion, stiffness, charge etc. After the invention of the colloidal probe technique it has also become a major method to measure surface forces. In this review, we highlight the advances in the application of AFM in the field of mineral flotation, such as mineral morphology imaging, water at mineral surface, reagent adsorption, inter-particle force, and bubble-particle interaction. In the coming years, the complementary characterization of chemical composition such as using infrared spectroscopy and Raman spectroscopy for AFM topography imaging and the synchronous measurement of the force and distance involving deformable bubble as a force sensor will further assist the fundamental understanding of flotation mechanism.

Probing Anisotropic Surface Properties and Surface Forces of Fluorite Crystals

Fluorite is the most important mineral source for producing fluorine-based chemicals and materials in a wide range of engineering and technological applications. In this work, atomic force microscopy was employed, for the first time, to probe the surface interactions and adhesion energy of model oleic acid (a commonly used surface modification organics for fluorite) molecules on fluorite surfaces with different orientations in both air and aqueous solutions at different pH conditions. Fitted with the Derjaguin-Landau-Verwey-Overbeek theory, the force results during surface approaching demonstrate the anisotropy in the surface charge of different orientations, with the {111} surface exhibiting a higher magnitude of surface charge, which could be attributed to the difference in the atomic composition. The adhesion measured during surface retraction shows that model oleic acid molecules have a stronger adhesion with the {100} surface than with the {111} surface in both air and aqueous solutions. The anisotropic adhesion energy was analyzed in relation to the surface atom (especially calcium) activity, which was supported by the surface free energy results calculated based on a three-probe-liquid method. Each calcium atom on the {100} surface with four dangling bonds is more active than the calcium atom on the {111} surface with only one dangling bond, supported by a larger value of the Lewis acid component for the {100} surface. The model oleic acid molecules present in the ionic form at pH 9 exhibit a higher adhesion energy with fluorite surfaces as compared to their molecular form at pH 6, which was related to the surface activity of different forms. The adhesion energy measured in solution is much lower than that in air, indicating that the solvent exerts an important influence on the interactions of organic molecules with mineral surfaces. The results provide useful information on the fundamental understanding of surface interactions and adhesion energy of organic molecules on mineral surfaces with different orientations, and the methodology can be extended to many other crystal surfaces in various interfacial processes.

Molecular design of flotation collectors: A recent progress

The nature of froth flotation is to selectively hydrophobize valuable minerals by collector adsorption so that the hydrophobized mineral particles can attach air bubbles. In recent years, the increasing commercial production of refractory complex ores has been urgent to develop special collectors for enhancing flotation separation efficiency of valuable minerals from these ores. Molecular design methods offer an effective way for understanding the structure-property relationship of flotation collectors and developing new ones. The conditional stability constant (CSC), molecular mechanics (MM), quantitative structure-activity relationship (QSAR), and first-principle theory, especially density functional theory (DFT), have been adopted to build the criteria for designing flotation collectors. Azole-thiones, guanidines, acyl thioureas and thionocarbamates, amide-hydroxamates, and double minerophilic-group surfactants such as Gemini, dithiourea and dithionocarbamate molecules have been recently developed as high-performance collectors. To design hydrophobic groups, the hydrophilic-hydrophobic balance parameters have been extensively used as criteria. The replacement of aryl group with aliphatic group or CC single bond(s) with CC double bond(s), reduction of carbon numbers, introduction of oxygen atom(s) and addition of trisiloxane to the tail terminal have been proved to be useful approaches for adjusting the surface activity of collectors. The role of molecular design of collectors in practical flotation applications was also summarized. Based on the critical review, some comments and prospects for further research on molecular design of flotation collectors were also presented in the paper.

Recent experimental advances for understanding bubble-particle attachment in flotation

Bubble-particle interaction is of great theoretical and practical importance in flotation. Significant progress has been achieved over the past years and the process of bubble-particle collision is reasonably well understood. This, however, is not the case for bubble-particle attachment leading to three-phase contact line formation due to the difficulty in both theoretical analysis and experimental verification. For attachment, surface forces play a major role. They control the thinning and rupture of the liquid film between the bubble and the particle. The coupling between force, bubble deformation and film drainage is critical to understand the underlying mechanism responsible for bubble-particle attachment. In this review we first discuss the advances in macroscopic experimental methods for characterizing bubble-particle attachment such as induction timer and high speed visualization. Then we focus on advances in measuring the force and drainage of thin liquid films between an air bubble and a solid surface at a nanometer scale. Advances, limits, challenges, and future research opportunities are discussed. By combining atomic force microscopy and reflection interference contrast microscopy, the force, bubble deformation, and liquid film drainage can be measured simultaneously. The simultaneous measurement of the interaction force and the spatiotemporal evolution of the confined liquid film hold great promise to shed new light on flotation.

Effect of Polyelectrolyte and Fatty Acid Soap on the Formation of CaCO3 in the Bulk and the Deposit on Hard Surfaces

The effects of sodium polyacrylate (NaPAA) as well as potassium oleate on the nucleation and calcium carbonate crystal growth on hard surfaces, i.e., stainless steel and silica, have been investigated at different temperatures. The relation between the surface deposition and the corresponding bulk processes has been revealed by combining dynamic light scattering (DLS), scanning electron microscopy (SEM), X-ray diffraction (XRD), and ellipsometry. The aim was to further our understanding of the crystal deposition/growth mechanism and how it can be controlled by the presence of polyelectrolytes (NaPAA) or soap (potassium oleate). The addition of polyelectrolytes (NaPAA) or soap (potassium oleate) decreases the size of CaCO3 particles in bulk solution and affects both crystal structure and morphology in the bulk as well as on hard surfaces. The amount of particles on hard surfaces decreases significantly in the presence of both potassium oleate and NaPAA. This was found to be a consequence of potassium oleate or NaPAA adsorption on the hard surface as well as on the CaCO3 crystal surfaces. Here, the polymer NaPAA exhibited a stronger inhibition effect on the formation and growth of CaCO3 particles than potassium oleate.

Interfacial forces are modified by the growth of surface nanostructures

Nanostructures formed by chemical reaction can modify the interfacial forces present in aqueous solution near a surface. This study uses force-volume microscopyto explore this phenomenon for the growth of manganese oxide nanostructures on rhodochrosite. The interfacial forces above the oxide nanostructures are dominated by electrostatic repulsion for probe-surface separations greater than ca. 2 nm but are overtaken by van der Waals attraction for shorter distances. Across the investigated pH range 5.0-9.7, the maximum repulsive force occurs 2.4 (+/-1.1) nm above the oxide nanostructures. The magnitude of the repulsive force decreases from pH 5.0 to 6.5, reaches its minimum at 6.5, and then increases steadily up to pH 9.7. Specifically, fmax(pN) = 23(+/-4)[6.8(+/-2.1) - pH] for pH < 6.5 and fmax(pN)= 19(+/-2)[pH - 6.1(+/-1.0)] for pH > or = 6.5. This dependence indicates that oxide nanostructures have a point of zero charge in the pH range 6-7. In comparison to the nanostructures, the rhodochrosite substrate induces only small interfacial forces in the same pH range, suggesting a neutral or weakly charged surface. The quantitative mapping of interfacial forces, along with the associated influencing factors such as pH or growth of nanostructures, provides a basis for more sophisticated and accurate modeling of processes affecting contaminant immobilization and bacterial attachment on mineral surfaces under natural conditions.