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Mukhtar Gunam Resul MF, Rehman A, Saleem F, Usman M, López Fernández AM, Eze VC, Harvey AP. Recent advances in catalytic and non-catalytic epoxidation of terpenes: a pathway to bio-based polymers from waste biomass. RSC Adv 2023; 13:32940-32971. [PMID: 38025849 PMCID: PMC10630890 DOI: 10.1039/d3ra04870e] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Grants] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 07/19/2023] [Accepted: 11/01/2023] [Indexed: 12/01/2023] Open
Abstract
Epoxides derived from waste biomass are a promising avenue for the production of bio-based polymers, including polyamides, polyesters, polyurethanes, and polycarbonates. This review article explores recent efforts to develop both catalytic and non-catalytic processes for the epoxidation of terpene, employing a variety of oxidizing agents and techniques for process intensification. Experimental investigations into the epoxidation of limonene have shown that these methods can be extended to other terpenes. To optimize the epoxidation of bio-based terpene, there is a need to develop continuous processes that address limitations in mass and heat transfer. This review discusses flow chemistry and innovative reactor designs as part of a multi-scale approach aimed at industrial transformation. These methods facilitate continuous processing, improve mixing, and either eliminate or reduce the need for solvents by enhancing heat transfer capabilities. Overall, the objective of this review is to contribute to the development of commercially viable processes for producing bio-based epoxides from waste biomass.
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Affiliation(s)
- Mohamad Faiz Mukhtar Gunam Resul
- School of Engineering, Newcastle University Newcastle upon Tyne NE1 7RU UK
- Department of Chemical and Environmental Engineering, Faculty of Engineering, Universiti Putra Malaysia 43400 UPM Serdang Selangor Malaysia
| | - Abdul Rehman
- School of Engineering, Newcastle University Newcastle upon Tyne NE1 7RU UK
- Department of Chemical and Polymer Engineering, University of Engineering and Technology Lahore Faisalabad Campus Pakistan
| | - Faisal Saleem
- School of Engineering, Newcastle University Newcastle upon Tyne NE1 7RU UK
- Department of Chemical and Polymer Engineering, University of Engineering and Technology Lahore Faisalabad Campus Pakistan
| | - Muhammd Usman
- Department of Chemical and Polymer Engineering, University of Engineering and Technology Lahore Faisalabad Campus Pakistan
| | | | - Valentine C Eze
- School of Engineering, Newcastle University Newcastle upon Tyne NE1 7RU UK
| | - Adam P Harvey
- School of Engineering, Newcastle University Newcastle upon Tyne NE1 7RU UK
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Vieira CG, Angnes RA, Braga AA, Gusevskaya EV, Rossi LM. Palladium-catalyzed sabinene oxidation with hydrogen peroxide: Smart fragrance production and DFT insights. MOLECULAR CATALYSIS 2022. [DOI: 10.1016/j.mcat.2021.112033] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 10/19/2022]
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Mukhtar Gunam Resul MF, Rehman A, López Fernández AM, Eze VC, Harvey AP. Development of rapid and selective epoxidation of α-pinene using single-step addition of H 2O 2 in an organic solvent-free process. RSC Adv 2021; 11:33027-33035. [PMID: 35493558 PMCID: PMC9042202 DOI: 10.1039/d1ra05940h] [Citation(s) in RCA: 4] [Impact Index Per Article: 1.3] [Reference Citation Analysis] [Abstract] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 08/05/2021] [Accepted: 10/01/2021] [Indexed: 11/21/2022] Open
Abstract
This study reports substantial improvement in the process for oxidising α-pinene, using environmentally friendly H2O2 at high atom economy (∼93%) and selectivity to α-pinene oxide (100%). The epoxidation of α-pinene with H2O2 was catalysed by tungsten-based polyoxometalates without any solvent. The variables in the screening parameters were temperatures (30–70 °C), oxidant amount (100–200 mol%), acid concentrations (0.02–0.09 M) and solvent types (i.e., 1,2-dichloroethane, toluene, p-cymene and acetonitrile). Screening the process parameters revealed that almost 100% selective epoxidation of α-pinene to α-pinene oxide was possible with negligible side product formation within a short reaction time (∼20 min), using process conditions of a 50 °C temperature in the absence of solvent and α-pinene/H2O2/catalyst molar ratio of 5 : 1 : 0.01. A kinetic investigation showed that the reaction was first-order for α-pinene and catalyst concentration, and a fractional order (∼0.5) for H2O2 concentration. The activation energy (Ea) for the epoxidation of α-pinene was ∼35 kJ mol−1. The advantages of the epoxidation reported here are that the reaction could be performed isothermally in an organic solvent-free environment to enhance the reaction rate, achieving nearly 100% selectivity to α-pinene oxide. Products obtained from the oxidation of α-pinene with hydrogen peroxide (H2O2) in the presence of tungsten-based polyoxometalates (α-pinene 1, α-pinene oxide 2, pinanediol 3, campholenic aldehyde 4, sobrerol 5, verbenol 6 and verbenone 7).![]()
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Affiliation(s)
- Mohamad Faiz Mukhtar Gunam Resul
- School of Engineering, Newcastle University Newcastle upon Tyne NE1 7RU UK.,Department of Chemical and Environmental Engineering, Faculty of Engineering, Universiti Putra Malaysia 43400 UPM Serdang Selangor Malaysia
| | - Abdul Rehman
- School of Engineering, Newcastle University Newcastle upon Tyne NE1 7RU UK.,Department of Chemical and Polymer Engineering, University of Engineering and Technology Lahore Faisalabad Campus Pakistan
| | | | - Valentine C Eze
- School of Engineering, Newcastle University Newcastle upon Tyne NE1 7RU UK
| | - Adam P Harvey
- School of Engineering, Newcastle University Newcastle upon Tyne NE1 7RU UK
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Catalytic Oxidation Processes for the Upgrading of Terpenes: State-of-the-Art and Future Trends. Catalysts 2019. [DOI: 10.3390/catal9110893] [Citation(s) in RCA: 8] [Impact Index Per Article: 1.6] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/17/2022] Open
Abstract
Terpenic olefins constitute a relevant platform of renewable molecules, which could be used as key intermediates for the perfumery, flavoring, and pharmaceutical industries. The upgrading of these cheap and available agro-resources through catalytic oxidation processes remains of great interest, leading to the formation of either epoxides via the oxidation of the olefinic bond or α,β-unsaturated ketones by the Csp3-H functionalization at the α-position of the double bond. This critical review summarizes some of the most relevant homogeneous or heterogeneous catalysts designed for the oxidation of some abundant terpenic olefins in the last decade (2008–2018).
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Parada Hernandez NL, Bonon AJ, Bahú JO, Barbosa MIR, Wolf Maciel MR, Filho RM. Epoxy monomers obtained from castor oil using a toxicity-free catalytic system. ACTA ACUST UNITED AC 2017. [DOI: 10.1016/j.molcata.2016.08.005] [Citation(s) in RCA: 28] [Impact Index Per Article: 4.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/21/2022]
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Hydrogen Peroxide Oxygenation of Saturated and Unsaturated Hydrocarbons Catalyzed by Montmorillonite or Aluminum Oxide. Catal Letters 2009. [DOI: 10.1007/s10562-009-0103-z] [Citation(s) in RCA: 20] [Impact Index Per Article: 1.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/20/2022]
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Rinaldi R, de Oliveira HF, Schumann H, Schuchardt U. Homogeneously catalyzed epoxidation of α,β-unsaturated ketones using simple aluminum salts and aqueous H2O2—Is it possible? ACTA ACUST UNITED AC 2009. [DOI: 10.1016/j.molcata.2009.04.005] [Citation(s) in RCA: 19] [Impact Index Per Article: 1.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/20/2022]
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Uguina MA, Delgado JA, Carretero J, Gómez-Díaz D, Rodríguez G. Regioselective Synthesis of Monoepoxides from Terpenic Diolefins over Alumina at High Temperature and Pressure. Ind Eng Chem Res 2009. [DOI: 10.1021/ie801763e] [Citation(s) in RCA: 9] [Impact Index Per Article: 0.6] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/28/2022]
Affiliation(s)
- María A. Uguina
- Department of Chemical Engineering, Faculty of Chemistry, Complutense University of Madrid, 28040 Madrid, Spain, and Department of Chemical Engineering, Higher Technical Engineering School, University of Santiago de Compostela, 15782 A Coruña, Spain
| | - José A. Delgado
- Department of Chemical Engineering, Faculty of Chemistry, Complutense University of Madrid, 28040 Madrid, Spain, and Department of Chemical Engineering, Higher Technical Engineering School, University of Santiago de Compostela, 15782 A Coruña, Spain
| | - José Carretero
- Department of Chemical Engineering, Faculty of Chemistry, Complutense University of Madrid, 28040 Madrid, Spain, and Department of Chemical Engineering, Higher Technical Engineering School, University of Santiago de Compostela, 15782 A Coruña, Spain
| | - Diego Gómez-Díaz
- Department of Chemical Engineering, Faculty of Chemistry, Complutense University of Madrid, 28040 Madrid, Spain, and Department of Chemical Engineering, Higher Technical Engineering School, University of Santiago de Compostela, 15782 A Coruña, Spain
| | - Goretti Rodríguez
- Department of Chemical Engineering, Faculty of Chemistry, Complutense University of Madrid, 28040 Madrid, Spain, and Department of Chemical Engineering, Higher Technical Engineering School, University of Santiago de Compostela, 15782 A Coruña, Spain
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Nauduri D, Greenberg A. Calculated ionization energies for a series of sesquiterpenes: comparisons with experimental vertical ionization energies and comments on related structure–activity relationships (SARs). Struct Chem 2009. [DOI: 10.1007/s11224-009-9431-2] [Citation(s) in RCA: 6] [Impact Index Per Article: 0.4] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/21/2022]
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Mandelli D, Chiacchio KC, Kozlov YN, Shul’pin GB. Hydroperoxidation of alkanes with hydrogen peroxide catalyzed by aluminium nitrate in acetonitrile. Tetrahedron Lett 2008. [DOI: 10.1016/j.tetlet.2008.09.058] [Citation(s) in RCA: 54] [Impact Index Per Article: 3.4] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/29/2022]
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Steffen RA, Teixeira S, Sepulveda J, Rinaldi R, Schuchardt U. Alumina-catalyzed Baeyer–Villiger oxidation of cyclohexanone with hydrogen peroxide. ACTA ACUST UNITED AC 2008. [DOI: 10.1016/j.molcata.2008.02.021] [Citation(s) in RCA: 27] [Impact Index Per Article: 1.7] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/30/2022]
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Marino D, Gallegos NG, Bengoa JF, Alvarez AM, Cagnoli MV, Casuscelli SG, Herrero ER, Marchetti SG. Ti-MCM-41 catalysts prepared by post-synthesis methods. Catal Today 2008. [DOI: 10.1016/j.cattod.2007.12.111] [Citation(s) in RCA: 22] [Impact Index Per Article: 1.4] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/16/2022]
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Peroxyacetic Acid Oxidation of Olefins and Alkanes Catalyzed by a Dinuclear Manganese(IV) Complex with 1,4,7-trimethyl-1,4,7-triazacyclononane. Catal Letters 2007. [DOI: 10.1007/s10562-007-9172-z] [Citation(s) in RCA: 21] [Impact Index Per Article: 1.2] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/26/2022]
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