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Chernyak SA, Corda M, Dath JP, Ordomsky VV, Khodakov AY. Light olefin synthesis from a diversity of renewable and fossil feedstocks: state-of the-art and outlook. Chem Soc Rev 2022; 51:7994-8044. [PMID: 36043509 DOI: 10.1039/d1cs01036k] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/21/2022]
Abstract
Light olefins are important feedstocks and platform molecules for the chemical industry. Their synthesis has been a research priority in both academia and industry. There are many different approaches to the synthesis of these compounds, which differ by the choice of raw materials, catalysts and reaction conditions. The goals of this review are to highlight the most recent trends in light olefin synthesis and to perform a comparative analysis of different synthetic routes using several quantitative characteristics: selectivity, productivity, severity of operating conditions, stability, technological maturity and sustainability. Traditionally, on an industrial scale, the cracking of oil fractions has been used to produce light olefins. Methanol-to-olefins, alkane direct or oxidative dehydrogenation technologies have great potential in the short term and have already reached scientific and technological maturities. Major progress should be made in the field of methanol-mediated CO and CO2 direct hydrogenation to light olefins. The electrocatalytic reduction of CO2 to light olefins is a very attractive process in the long run due to the low reaction temperature and possible use of sustainable electricity. The application of modern concepts such as electricity-driven process intensification, looping, CO2 management and nanoscale catalyst design should lead in the near future to more environmentally friendly, energy efficient and selective large-scale technologies for light olefin synthesis.
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Affiliation(s)
- Sergei A Chernyak
- University of Lille, CNRS, Centrale Lille, University of Artois, UMR 8181 - UCCS - Unité de Catalyse et Chimie du Solide, Lille, France.
| | - Massimo Corda
- University of Lille, CNRS, Centrale Lille, University of Artois, UMR 8181 - UCCS - Unité de Catalyse et Chimie du Solide, Lille, France.
| | - Jean-Pierre Dath
- Direction Recherche & Développement, TotalEnergies SE, TotalEnergies One Tech Belgium, Zone Industrielle Feluy C, B-7181 Seneffe, Belgium
| | - Vitaly V Ordomsky
- University of Lille, CNRS, Centrale Lille, University of Artois, UMR 8181 - UCCS - Unité de Catalyse et Chimie du Solide, Lille, France.
| | - Andrei Y Khodakov
- University of Lille, CNRS, Centrale Lille, University of Artois, UMR 8181 - UCCS - Unité de Catalyse et Chimie du Solide, Lille, France.
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Karre AV, Dadyburjor DB. Review of iron-based catalysts with and without zeolite supports used in fischer-tropsch processes. CHEM ENG COMMUN 2021. [DOI: 10.1080/00986445.2021.1935252] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/21/2022]
Affiliation(s)
| | - Dady B. Dadyburjor
- Department of Chemical Engineering, West Virginia University, Morgantown, WV 26506-6102, USA
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Effect of Changing Amounts of Promoters and Base Fe Metal in a Multicomponent Catalyst Supported on Coal-Based Activated Carbon for Fischer–Tropsch Synthesis. REACTIONS 2021. [DOI: 10.3390/reactions2010003] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/17/2022] Open
Abstract
The effect of varying the amounts of metals Fe, Cu, K, and Mo was studied on a catalyst supported on activated carbon (AC), which is an item of novelty of this paper. The base-case catalyst contains 16% Fe, 0.9% K, 6% Mo, and 0.8% Cu relative to the AC support. For all of the catalysts used, alcohol production is small. The production of hydrocarbons depends upon the amount of Fe and other promoters used. The amount of Fe was increased from 0% to 32% on the catalyst containing base-case amounts of the other materials. While 0% Fe shows no activity towards Fischer–Tropsch synthesis (FTS), 32% Fe shows a marginal increase in FTS activity when compared with 16% Fe. Furthermore, the amount of K was increased from 0% to 1.8%, with the other metals in their base-case amounts. The selectivity of C1–C4 decreases with the addition of K, while the selectivity of C5+ increases. Analogously, the amount of Mo was increased from 0% to 12%. A small amount of Mo results in an increase in FTS activity but decreases with the addition of more Mo. Cu on the catalyst was increased from 0% to 1.6%, with 0.8% Cu proving optimum for FTS.
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Cu-Promoted Iron Catalysts Supported on Nanorod-Structured Mn-Ce Mixed Oxides for Higher Alcohol Synthesis from Syngas. Catalysts 2020. [DOI: 10.3390/catal10101124] [Citation(s) in RCA: 3] [Impact Index Per Article: 0.8] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/16/2022] Open
Abstract
A series of supports were prepared through the method of hydrothermal synthesis, and copper–iron catalysts supported on ceria nanorods modified by different amounts of manganese were prepared by the liquid phase co-reduction method. The effect of the catalytic performance after Mn addition mainly on higher alcohols synthesis (HAS) was evaluated. Different techniques, such as BET, ICP-AES, XRD, H2-TPR, CO-TPD, TEM, FESEM, XPS and MES, were performed for catalyst characterization. The results indicated that the abilities of CO chemical desorption and carbon chain growth were promoted with appropriate Mn addition, and higher ratio of Cu0/Cu+ species facilitated the methanol homologous reaction and the C2+OH formation. The Ce4+ species were reduced into Ce3+ species during HAS process, providing a large amount of oxygen vacancies. Proper Mn content promoted the formation of χ-Fe5C2 and leaded to the Fe 2p binding energy shift, causing the electron transformation between Fe and Mn species. The largest weight selectivity of C2+OH appeared in the reaction over CuFe/3.6MnCe catalyst with CO conversion 41.43%, and weight fraction of C2+OH 84.41 wt% in the alcohols distribution.
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Liu Y, Shao W, Zheng Y, Zhang C, Zhou W, Zhang X, Liu Y. Preparation of low carbon olefins on a core-shell K-Fe 5C 2@ZSM-5 catalyst by Fischer-Tropsch synthesis. RSC Adv 2020; 10:26451-26459. [PMID: 35519778 PMCID: PMC9055400 DOI: 10.1039/d0ra03074k] [Citation(s) in RCA: 3] [Impact Index Per Article: 0.8] [Reference Citation Analysis] [Abstract] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 04/05/2020] [Accepted: 07/02/2020] [Indexed: 11/25/2022] Open
Abstract
In this study, a core–shell catalyst based on Fe5C2@ZSM-5 (ZSM-5 capped Fe5C2 as active phase) is prepared by the coating-carbonization method for Fischer–Tropsch synthesis (FTS). Further, the designed ZSM-5 zeolites are utilized to screen the low carbon hydrocarbons from the products generated on the iron carbide active centre, and for catalytic disassembly of the long-chain hydrocarbons into low carbon olefins. Prior to utilization, the physical–chemical properties of the prepared catalysts are systematically characterized by various techniques of X-ray diffraction (XRD), Brunauer–Emmett–Teller (BET), Fourier transform infrared (FT-IR), and scanning electron microscopy (SEM) as well as transmission electron microscopy (TEM) observations, in addition to the effects of coating-carbonization, molecular sieve coating amount, and K-doping on core–shell iron-based catalysts. Next, the performance of Fischer–Tropsch synthesis is investigated in a micro-fixed bed reactor. The results manifest that, comparing with Fe5C2 and a supported Fe/ZSM-5 catalyst prepared by the traditional impregnation method, the core–shell Fe5C2@ZSM-5 catalysts show higher CO conversion rate, reaction activity and selectivity to low-carbon olefins. Comparatively, the Fe5C2@ZSM-5C catalyst prepared by carbonization after the coating method exhibited more surface area, smaller average pore size, and more reactive active sites, resulting in the improvement of screening of high carbon hydrocarbons and the enhancement of selectivity to low carbon olefins, in comparison to those prepared by the carbonization-coating method. In conclusion, the K-doping catalyst had significantly improved the reactive activity of the core–shell Fe5C2@ZSM-5 catalyst and the selectivity to low carbon olefins, while the CO conversion on K–Fe5C2@ZSM-20C still remained good. In this study, a core–shell catalyst based on Fe5C2@ZSM-5 (ZSM-5 capped Fe5C2 as active phase) is prepared by the coating-carbonization method for Fischer–Tropsch synthesis (FTS).![]()
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Affiliation(s)
- Yang Liu
- College of Chemical Engineering, Huaqiao University Xiamen 361021 P. R. China
| | - Wenli Shao
- College of Chemical Engineering, Huaqiao University Xiamen 361021 P. R. China
| | - Yi Zheng
- College of Chemical Engineering, Huaqiao University Xiamen 361021 P. R. China
| | - Chenyang Zhang
- College of Chemical Engineering, Huaqiao University Xiamen 361021 P. R. China
| | - Weixia Zhou
- College of Chemical Engineering, Huaqiao University Xiamen 361021 P. R. China
| | - Xueqin Zhang
- College of Chemical Engineering, Huaqiao University Xiamen 361021 P. R. China
| | - Yongjun Liu
- College of Chemical Engineering, Huaqiao University Xiamen 361021 P. R. China .,Institution of Chemical Process and Intrinsic Safety, Huaqiao University Xiamen 361021 P. R. China
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CeO2 promoting allyl alcohol synthesis from glycerol direct conversion over MoFe/CeO2 oxide catalysts: morphology and particle sizes dependent. RESEARCH ON CHEMICAL INTERMEDIATES 2018. [DOI: 10.1007/s11164-018-3694-4] [Citation(s) in RCA: 10] [Impact Index Per Article: 1.7] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 11/25/2022]
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Fechete I, Védrine JC. Recent development of heterogeneous catalysis in ring-opening, biocatalysis, and selective partial oxidation reactions on metal oxides. CR CHIM 2018. [DOI: 10.1016/j.crci.2017.12.005] [Citation(s) in RCA: 4] [Impact Index Per Article: 0.7] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/18/2022]
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Aluha J, Abatzoglou N. Promotional effect of Mo and Ni in plasma-synthesized Co–Fe/C bimetallic nano-catalysts for Fischer–Tropsch synthesis. J IND ENG CHEM 2017. [DOI: 10.1016/j.jiec.2017.02.018] [Citation(s) in RCA: 15] [Impact Index Per Article: 2.1] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/16/2022]
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Li L, Hu C, Liu W, Fei P, Cui X, Li Y, Xu J. The origin of Mo promotion during H 2 pretreatment on an Fe catalyst for Fischer–Tropsch synthesis. RSC Adv 2017. [DOI: 10.1039/c7ra07338k] [Citation(s) in RCA: 4] [Impact Index Per Article: 0.6] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/21/2022] Open
Abstract
The Mo promotion on Fischer–Tropsch Fe catalysts is related to Mo dispersion on Fe surface during H2 pretreatment. The resulting strong Fe–Mo interaction disfavors the activation of CO molecules on active Fe sites and consequently reduced the intrinsic activity.
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Affiliation(s)
- Liping Li
- College of Chemistry and Environmental Engineering
- Shanxi Datong University
- Datong
- People's Republic of China
| | - Caixia Hu
- Synfuels China Technology Co. Ltd
- Beijing
- People's Republic of China
| | - Wen Liu
- College of Chemistry and Environmental Engineering
- Shanxi Datong University
- Datong
- People's Republic of China
| | - Peng Fei
- College of Chemistry and Environmental Engineering
- Shanxi Datong University
- Datong
- People's Republic of China
| | - Xiaojing Cui
- State Key Laboratory of Coal Conversion
- Institute of Coal Chemistry
- Chinese Academy of Sciences
- Taiyuan
- People's Republic of China
| | - Yongwang Li
- Synfuels China Technology Co. Ltd
- Beijing
- People's Republic of China
- State Key Laboratory of Coal Conversion
- Institute of Coal Chemistry
| | - Jian Xu
- Synfuels China Technology Co. Ltd
- Beijing
- People's Republic of China
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Reversible Selectivity Modulation of Gasoline and Diesel by a Facile Metal-Salt-Modified Fischer-Tropsch Synthesis Strategy. ChemCatChem 2016. [DOI: 10.1002/cctc.201600899] [Citation(s) in RCA: 4] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/07/2022]
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Liu K, Rykov AI, Wang J, Zhang T. Recent Advances in the Application of Mößbauer Spectroscopy in Heterogeneous Catalysis. ADVANCES IN CATALYSIS 2015. [DOI: 10.1016/bs.acat.2015.09.001] [Citation(s) in RCA: 8] [Impact Index Per Article: 0.9] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 12/30/2022]
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Zhou YJ, Xiao M, Wang SJ, Han DM, Lu YX, Meng YZ. Effects of Mo promoters on the Cu–Fe bimetal catalysts for the DMC formation from CO2 and methanol. CHINESE CHEM LETT 2013. [DOI: 10.1016/j.cclet.2013.02.001] [Citation(s) in RCA: 20] [Impact Index Per Article: 1.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/27/2022]
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Kuznetsov VV, Golyanin KE, Pshenichkina TV. Electrodeposition of iron-molybdenum alloy from ammonia-citrate electrolyte. RUSS J ELECTROCHEM+ 2012. [DOI: 10.1134/s1023193512110109] [Citation(s) in RCA: 15] [Impact Index Per Article: 1.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/23/2022]
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15
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Influence of Copper Loading on the Surface Species and Catalytic Properties in the Formation of Oxygenated By-products During FTS Over FeCuKLa/SiO2 Catalysts. Catal Letters 2012. [DOI: 10.1007/s10562-012-0865-6] [Citation(s) in RCA: 7] [Impact Index Per Article: 0.6] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/25/2022]
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Liu X, Hamasaki A, Honma T, Tokunaga M. Anti-ASF distribution in Fischer-Tropsch synthesis over unsupported cobalt catalysts in a batch slurry phase reactor. Catal Today 2011. [DOI: 10.1016/j.cattod.2011.03.030] [Citation(s) in RCA: 23] [Impact Index Per Article: 1.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/18/2022]
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Chen S, Chu W, Liu X, Tong D. Effects of preparation methods on the performance of Cu-Mo-Fe-Ox in the hydrogen production from water. ACTA ACUST UNITED AC 2011. [DOI: 10.1016/s1003-9953(10)60214-9] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.1] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/17/2022]
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18
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Cui X, Xu J, Zhang C, Yang Y, Gao P, Wu B, Li Y. Effect of pretreatment on precipitated Fe–Mo Fischer–Tropsch catalysts: Morphology, carburization, and catalytic performance. J Catal 2011. [DOI: 10.1016/j.jcat.2011.05.020] [Citation(s) in RCA: 38] [Impact Index Per Article: 2.9] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/27/2022]
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Mo and Cu Modified FeK/SiO<SUB>2</SUB> Catalysts for Fischer-Tropsch Synthe-sis. CHINESE JOURNAL OF CATALYSIS 2010. [DOI: 10.3724/sp.j.1088.2010.00142] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 11/25/2022]
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Liu K, Suo H, Zhang C, Xu J, Yang Y, Xiang H, Li Y. An active Fischer–Tropsch synthesis FeMo/SiO2 catalyst prepared by a modified sol–gel technique. CATAL COMMUN 2010. [DOI: 10.1016/j.catcom.2010.09.007] [Citation(s) in RCA: 19] [Impact Index Per Article: 1.4] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/19/2022] Open
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WANG H, YANG Y, WANG H, QING M, XIANG H, LI Y. Effects of Cr Promoter on Structure and Fischer-Tropsch Synthesis Perform-ance over Fe-Based Catalysts. CHINESE JOURNAL OF CATALYSIS 2010. [DOI: 10.3724/sp.j.1088.2010.91246] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 11/25/2022]
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22
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Qin S, Zhang C, Wu B, Xu J, Xiang H, Li Y. Fe-Mo Catalysts with High Resistance to Carbon Deposition During Fischer–Tropsch Synthesis. Catal Letters 2010. [DOI: 10.1007/s10562-010-0417-x] [Citation(s) in RCA: 6] [Impact Index Per Article: 0.4] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/30/2022]
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Wang H, Yang Y, Xu J, Wang H, Ding M, Li Y. Study of bimetallic interactions and promoter effects of FeZn, FeMn and FeCr Fischer–Tropsch synthesis catalysts. ACTA ACUST UNITED AC 2010. [DOI: 10.1016/j.molcata.2010.04.009] [Citation(s) in RCA: 60] [Impact Index Per Article: 4.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/19/2022]
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