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El-Hamid HKA, Gaber AA, Ngida REA, Sadek HEH, Khattab RM, Mandour HS. Study of microstructure and corrosion behavior of nano-Al 2O 3 coating layers on TiO 2 substrate via polymeric method and microwave combustion. Sci Rep 2024; 14:18417. [PMID: 39117707 PMCID: PMC11310324 DOI: 10.1038/s41598-024-68566-6] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 02/06/2024] [Accepted: 07/25/2024] [Indexed: 08/10/2024] Open
Abstract
The study describes the successful development of a TiO2 ceramic substrate with a protective nano-Al2O3 coating using two different coating techniques: microwave combustion and polymeric methods. The coated ceramics demonstrate enhanced corrosion resistance compared to the uncoated substrate. The optimal TiO2 substrate was prepared by firing it at 1000 °C. This was done to give the desired physical properties of the TiO2 substrate for the coating procedures. Nano-Al2O3 powder was coated onto the surface of the TiO2 substrates. The TiO2 substrates with the Al2O3 coating were then calcined (heat-treated) at 800 and 1000 °C. The structures, morphology, phase composition, apparent porosity, bulk density, and compressive strength of the substrate and coated substrate were characterized. Upon firing at 1000 °C, it was discovered that the two phases of TiO2-rutile and anatase-combine in the substrate. Once the substrate has been coated with nano Al2O3 at 1000 °C, the anatase is transferred into rutile. When compared to the substrate, the coated substrate resulted in a decrease in porosity and an increase in strength. The efficiency of the ceramic metal nanoparticles Al2O3 as a good coating material to protect the TiO2 substrates against the effect of the corrosive medium 0.5 M solution of H2SO4 was measured by two methods: potentio-dynamic polarization (PDP) and the electrochemical impedance spectroscopy (EIS). The results indicated that the corrosion rate was decreased after the substrate coated with alumina from (67.71 to 16.30 C.R. mm/year) and the percentage of the inhibition efficiency recorded a high value reaching (78.56%). The surface morphology and composition after electrochemical measurements are investigated using SEM and EDX analysis. After conducting the corrosion tests and all the characterization, the results indicated that the coated TiO2 substrate prepared by the polymeric method at 800 °C displayed the best physical, mechanical, and corrosion-resistant behavior.
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Affiliation(s)
- H K Abd El-Hamid
- Refractories, Ceramics and Building Materials Department, National Research Centre (NRC), El-Buhouth St., Dokki, 12622, Cairo, Egypt.
| | - A A Gaber
- Refractories, Ceramics and Building Materials Department, National Research Centre (NRC), El-Buhouth St., Dokki, 12622, Cairo, Egypt
| | - Rehab E A Ngida
- Refractories, Ceramics and Building Materials Department, National Research Centre (NRC), El-Buhouth St., Dokki, 12622, Cairo, Egypt
| | - H E H Sadek
- Refractories, Ceramics and Building Materials Department, National Research Centre (NRC), El-Buhouth St., Dokki, 12622, Cairo, Egypt
| | - R M Khattab
- Refractories, Ceramics and Building Materials Department, National Research Centre (NRC), El-Buhouth St., Dokki, 12622, Cairo, Egypt
- Pharos University, Canal El Mahmoudia Street, Smouha, Alexandria, Egypt
| | - Howida S Mandour
- Physical Chemistry Department, National Research Centre (NRC), El-Buhouth St., Dokki, 12622, Cairo, Egypt
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Iffah Fitri Idelfttri N, Nadia Dzulkifli N, Ain Nabilah Ash'ari N, Sapari S, Ilyana Abdul Razak F, Hidayah Pungot N. Synthesis, Characterisation and Corrosion Inhibitory Study of Meldrum’s Acid Thiosemicarbazone: Weight Loss, SEM-EDX And DFT. INORG CHEM COMMUN 2023. [DOI: 10.1016/j.inoche.2023.110485] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 02/08/2023]
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Gupta S, Kumar Mehta R, Yadav M. Schiff bases as corrosion inhibitorson mild steel in acidic medium: Gravimetric, electrochemical, surface morphological and computational studies. J Mol Liq 2022. [DOI: 10.1016/j.molliq.2022.120747] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/09/2022]
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Kalia V, Kumar P, Kumar S, Goyal M, Pahuja P, Jhaa G, Lata S, Dahiya H, Kumar S, Kumari A, Verma C. Synthesis, characterization and corrosion inhibition potential of oxadiazole derivatives for mild steel in 1M HCl: Electrochemical and computational studies. J Mol Liq 2022. [DOI: 10.1016/j.molliq.2021.118021] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/19/2022]
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The study of m-pentadecylphenol on the inhibition of mild steel corrosion in 1 M HCl solution. J IND ENG CHEM 2021. [DOI: 10.1016/j.jiec.2021.05.047] [Citation(s) in RCA: 8] [Impact Index Per Article: 2.7] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/18/2022]
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Kaleli NM, Eroğlu F, Şahin M, Kalkan M, Emregül KC. Assessment of the inhibitive behavior of a triazole based Schiff base compound in acidic media; an experimental and theoretical approach. J Mol Struct 2021. [DOI: 10.1016/j.molstruc.2020.129700] [Citation(s) in RCA: 3] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/31/2022]
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Sait N, Aliouane N, Toukal L, Hammache H, Al-Noaimi M, Helesbeux J, Duval O. Synthesis of ethylene bis [(2-hydroxy-5,1,3-phenylene) bis methylene] tetraphosphonic acid and their anticorrosive effect on carbon steel in 3%NaCl solution. J Mol Liq 2021. [DOI: 10.1016/j.molliq.2021.115316] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/22/2022]
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Hsissou R, Benhiba F, Abbout S, Dagdag O, Benkhaya S, Berisha A, Erramli H, Elharfi A. Trifunctional epoxy polymer as corrosion inhibition material for carbon steel in 1.0 M HCl: MD simulations, DFT and complexation computations. INORG CHEM COMMUN 2020. [DOI: 10.1016/j.inoche.2020.107858] [Citation(s) in RCA: 82] [Impact Index Per Article: 20.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/18/2023]
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Anticorrosive property of heterocyclic based epoxy resins on carbon steel corrosion in acidic medium: Electrochemical, surface morphology, DFT and Monte Carlo simulation studies. J Mol Liq 2019. [DOI: 10.1016/j.molliq.2019.110977] [Citation(s) in RCA: 32] [Impact Index Per Article: 6.4] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 02/01/2023]
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11
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Novel derivative epoxy resin TGETET as a corrosion inhibition of E24 carbon steel in 1.0 M HCl solution. Experimental and computational (DFT and MD simulations) methods. J Mol Liq 2019. [DOI: 10.1016/j.molliq.2019.03.180] [Citation(s) in RCA: 117] [Impact Index Per Article: 23.4] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/22/2022]
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Haladu SA, Umoren SA, Ali SA, Solomon MM, Mohammed ARI. Synthesis, characterization and electrochemical evaluation of anticorrosion property of a tetrapolymer for carbon steel in strong acid media. Chin J Chem Eng 2019. [DOI: 10.1016/j.cjche.2018.07.015] [Citation(s) in RCA: 15] [Impact Index Per Article: 3.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/28/2022]
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Dagdag O, El Harfi A, Cherkaoui O, Safi Z, Wazzan N, Guo L, Akpan ED, Verma C, Ebenso EE, Jalgham RTT. Rheological, electrochemical, surface, DFT and molecular dynamics simulation studies on the anticorrosive properties of new epoxy monomer compound for steel in 1 M HCl solution. RSC Adv 2019; 9:4454-4462. [PMID: 35520175 PMCID: PMC9060584 DOI: 10.1039/c8ra09446b] [Citation(s) in RCA: 50] [Impact Index Per Article: 10.0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 11/16/2018] [Accepted: 01/23/2019] [Indexed: 11/21/2022] Open
Abstract
A new epoxy monomer, namely, tetraglycidyl-1,2-aminobenzamide (ER), was synthesized by condensation of the amines with epichlorohydrin in a basic medium. The obtained epoxy monomer was characterized by FT-IR and 1H NMR spectroscopy. Rheological properties of this monomer were determined using an advanced rheometer. Subsequently, the synthesized ER monomer was investigated as corrosion inhibitor for carbon steel in 1 M HCl solution. The adsorption properties of ER were analyzed by electrochemical, surface investigation and theoretical computational studies using DFT and molecular dynamics (MD). Results showed a high dependence of the viscosity of ER on temperature and concentration, and also, that ER has better inhibition performance. A good agreement between the results derived from computational (MD and DFT) and experimental methods was observed. The thermodynamic parameters, along with the kinetic parameters, showed that the adsorption of ER molecules onto carbon steel surface obeyed the Langmuir isotherm model, and the adsorption at metal–electrolyte interfaces involved both chemical and physical adsorption, but predominantly chemisorption mechanism. A new epoxy monomer, namely, tetraglycidyl-1,2-aminobenzamide (ER), was synthesized by condensation of the amines with epichlorohydrin in a basic medium.![]()
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Saini N, Kumar R, Lgaz H, Salghi R, Chung IM, Kumar S, Lata S. Minified dose of urispas drug as better corrosion constraint for soft steel in sulphuric acid solution. J Mol Liq 2018. [DOI: 10.1016/j.molliq.2018.08.070] [Citation(s) in RCA: 30] [Impact Index Per Article: 5.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/28/2022]
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Tezcan F, Yerlikaya G, Mahmood A, Kardaş G. A novel thiophene Schiff base as an efficient corrosion inhibitor for mild steel in 1.0 M HCl: Electrochemical and quantum chemical studies. J Mol Liq 2018. [DOI: 10.1016/j.molliq.2018.08.025] [Citation(s) in RCA: 49] [Impact Index Per Article: 8.2] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/28/2022]
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Olasunkanmi LO, Moloto BP, Obot IB, Ebenso EE. Anticorrosion studies of some hydantoin derivatives for mild steel in 0.5 M HCl solution: Experimental, quantum chemical, Monte Carlo simulations and QSAR studies. J Mol Liq 2018. [DOI: 10.1016/j.molliq.2017.11.169] [Citation(s) in RCA: 33] [Impact Index Per Article: 5.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/25/2022]
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Kumar R, Chahal S, Kumar S, Lata S, Lgaz H, Salghi R, Jodeh S. Corrosion inhibition performance of chromone-3-acrylic acid derivatives for low alloy steel with theoretical modeling and experimental aspects. J Mol Liq 2017. [DOI: 10.1016/j.molliq.2017.08.048] [Citation(s) in RCA: 70] [Impact Index Per Article: 10.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/28/2022]
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Insights into corrosion inhibition behavior of three chalcone derivatives for mild steel in hydrochloric acid solution. J Mol Liq 2017. [DOI: 10.1016/j.molliq.2017.04.124] [Citation(s) in RCA: 130] [Impact Index Per Article: 18.6] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/20/2022]
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Lgaz H, Salghi R, Jodeh S, Hammouti B. Effect of clozapine on inhibition of mild steel corrosion in 1.0 M HCl medium. J Mol Liq 2017. [DOI: 10.1016/j.molliq.2016.11.039] [Citation(s) in RCA: 130] [Impact Index Per Article: 18.6] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/28/2022]
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