Electrochemical and theoretical insights on the adsorption and corrosion inhibition of novel pyridinium-derived ionic liquids for mild steel in 1 M HCl

Citrullus colocynthis fruit extract as effective eco-friendly corrosion inhibitor in a hydrochloric acid pickling medium for carbon steel by using both experimental and theoretical studies

The present study focuses on an environmental approach based on the use of an eco-friendly corrosion inhibitor from the Citrullus colocynthis fruit extract for enhancement corrosion resistance of carbon steel (C-S) in acid medium as an alternative to various organic and non-organic chemical inhibitors. The evaluation of the inhibition properties of the fruit methanolic extract of Citrullus colocynthis (CCE) were performed in molar hydrochloric acid (1 M HCl) medium using gravimetric and electrochemical (potentiodynamic polarization and AC impedance) techniques as well as surface analyses. CCE is rich in amino acids, mainly citrulline and β-(pyrazo-1-yl)-L-analine molecules. Based on the weight loss evaluation, the results demonstrated that this plant extract acts as an effective corrosion inhibitor and a protection level of 93.6% was attained at 500 ppm of CCE after 6 h of metal exposure at 303 K. According to polarization curves, CCE functions as a mixed-type inhibitor. In addition, AC impedance analyses have shown that the incorporation of CCE into the corrosive solution leads to a decrease in load capacity, while improving the charge/discharge function at the interface. This suggests the possibility of the formation of an adsorbed layer on the C-S surface. In addition, scanning electron microscope (SEM) observation, contact angle measurements, and Fourier-transform infrared spectroscopy (FTIR) analyses supported the development of a protective film over CS substrate surface afterwards addition of CCE. Langmuir and/or Temkin isotherms can be used to characterize the adsorption of this organic inhibitor on the C-S surface. X-ray photoelectron spectroscopy (XPS) has revealed that the inhibiting effect of CCE on the corrosion of C-S in 1 M HCl solution is mainly controlled by a chemisorption process and the inhibitive layer is composed of an iron oxide/hydroxide mixture where CCE molecules are incorporated. In order to understand the relationship between the molecular structure and anti-corrosion effectiveness of these inhibitor molecules, quantum chemical studies were carried out using density functional theory (DFT) and molecular dynamics (MD) simulation.

Green Synthesizing and Corrosion Inhibition Characteristics of Azo Compounds on Carbon Steel under Sweet Conditions: Experimental and Theoretical Approaches

The deterioration of carbon steel in saline solutions enriched with carbon dioxide represents a significant challenge within the oil and gas industry. So, this study focuses on the design and structural analysis of four azo derivatives: 4-(2-quinolinylazo)-catechol (AZN-1), 4-(4-phenoxyphenylazo)-1-naphthol (AZN-2), 4-(4-pyridylazo)-1-naphthol (AZN-3), and 4-(2-pyridylazo)-1-naphthol (AZN-4), and their first application as effective corrosion inhibitors for carbon steel in a carbon dioxide saturated 3.5% sodium chloride solution. Spectroscopic methods were used to characterize the structural configurations of these compounds. The corrosion protection properties of these compounds on carbon steel in a carbon dioxide saturated 3.5% sodium chloride solution (under sweet conditions) were investigated using Tafel polarization (PDP), electrochemical impedance spectroscopy (EIS), and field emission-scanning electron microscopy (FE-SEM) studies. The results indicate that the inhibition efficiency increases as the concentration of the inhibitors increases. There is a notable agreement between the results obtained from the PDP and EIS measurements, supporting the findings. Moreover, the results displayed that these compounds had significant corrosion protection capabilities at low concentrations, ranging from 91.0 to 98.3% at an additive concentration of 5 × 10-4 M. The PDP profiles showed that these compounds acted as mixed inhibitors, and their adsorption behavior followed the Langmuir isotherm model. Besides, EIS results corroborate the adsorption of AZN compounds through a reduction in double-layer capacitance (Cdl) alongside an augmentation in polarization resistance (Rp) after the addition of AZN compounds into the corrosive solution. Field emission scanning electron microscopy (FE-SEM) and Fourier-transform infrared spectroscopy (FTIR) analysis confirmed the formation of a protective layer on the surface of carbon steel when these inhibitors were applied. In addition, computational calculations and Monte Carlo simulations were performed to support the experimental observations, gain insights into the adsorption properties, and elucidate the corrosion inhibition mechanisms of these compounds.

Frontiers and advances in N-heterocycle compounds as corrosion inhibitors in acid medium: Recent advances

The acid solution is widely used in chemical cleaning, oil well acidifying, and other fields, which also brings the problem of metal corrosion that cannot be underestimated. However, adding an inhibitor is one of the most convenient and effective ways to slow down metal corrosion. N-heterocyclic compounds with high stability and durability, in line with the strategy of sustainable development, have been widely studied in an acidic environment. Imidazole, pyridine, and quinoline compounds, as the most commonly used corrosion inhibitors, can form a compact protective film via π electron cloud shifting towards the N atoms to generate coordination function. In particular, flexible modifiability makes N-heterocyclic compounds adapt to different corrosion environments readily, conducive to the formation of chemical bonds between compounds with metal surfaces to be better adsorption, so as to avoid the blemish of traditional inhibitors (such as inorganic salt and organic amines inhibitors) due to excessive usage, surface roughness of metal or environmental factor (for instance, temperature, pH and metallic) causing loose bonding between film and metal surface. More importantly, the efficient corrosion inhibition and toxicity of N-heterocyclic compounds have close to do with their own functional groups. Combined with the latest research achievement, the effects of different substituents on the corrosion inhibition and corrosion inhibition mechanisms were systematically reviewed in the acid-corrosive solution of imidazole, pyridine, and quinoline and their derivatives in this review article, respectively. In addition, the application and function of density functional theory in predicting the corrosion inhibition effect of corrosion inhibitors are also discussed. The future development trend was prospected according to the summarized research results.

Ionic liquid as an effective green inhibitor for acid corrosion of aluminum composite: experimental and theoretical considerations

Results of anticorrosive performance of ionic liquid 1-methyl-1-propyl-piperidinium bromide (MPPB) on corrosion of 6061Al-10vol% SiC composite (Al-MMC) in 0.05 M HCl solution. Electrochemical techniques were adopted to study corrosion and corrosion inhibition rates. Experiments were conducted in the temperature range of 308–323 K by varying concentrations of MPPB. Conditions were standardized to accomplish maximum inhibition efficiency. Kinetic parameters were evaluated. Results were fitted into various adsorption isotherm models and they fitted best into the Langmuir adsorption isotherm. Using data from adsorption isotherms, thermodynamic parameters were calculated. The surface morphology was examined by energy-dispersive X-ray spectroscopy (EDAX), atomic force microscope (AFM), and scanning electron microscope (SEM). FTIR–spectra and X-ray diffraction (XRD) studies were performed to reaffirm the adsorption of MPPB. Adsorption of the inhibitor and mechanistic aspects of corrosion inhibition were supported and supplemented by quantum chemical calculations using density functional theory (DFT). The investigation revealed that percentage inhibition efficiency (% IE) improved with the increase in the concentration of MPPB, while it decreased with a rise in temperature. Maximum efficiency of 60% was observed with 400 ppm MPPB at 308 K. MPPB acted as a mixed inhibitor, obeyed the Langmuir adsorption model, and the mode of adsorption was physisorption. Quantum chemical calculations validated the results of the adsorption study.

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Ethyl ester/acyl hydrazide-based aromatic sulfonamides: facile synthesis, structural characterization, electrochemical measurements and theoretical studies as effective corrosion inhibitors for mild steel in 1.0 M HCl

In this research paper, aromatic sulfonamide-derived ethyl ester (p-TSAE) and its acyl hydrazide (p-TSAH) were directly synthesized, characterized, and employed for the first time as prospective anticorrosive agents to protect mild steel in 1.0 M HCl conditions. The corrosion efficiency was probed by electrochemical methods including polarization, impedance, and frequency modulation measurements. Optimal efficiencies of 94% and 92% were detected for the hydrazide and ester, respectively, revealing excellent corrosion inhibition. Moreover, both the hydrazide and ester molecules combat the cathodic and anodic reactions correspondingly in a mixed-type manner. The electron transfer (ET) at the inhibitor/metal interface was evaluated using DFT at the B3LYP/6-31g(d,p) level. Natural bond orbital analysis (NBO) and frontier molecular orbital analysis (FMO) calculations showed superior capabilities of the synthesized inhibitors to easily reallocate charge into the metal surface. However, the hydrazide molecules showed slightly better inhibition efficiency than the ester due to the strong interaction between the lone pairs of the nitrogen atoms and the d-orbitals of the metal. The chemical hardness of the hydrazide and ester are 2.507 and 2.511 eV, respectively, in good accordance with the recorded electrochemical inhibition efficiencies for both molecules. Good and straightforward correlations between the experiments and calculations are obtained.

In Silico Approaches for Some Sulfa Drugs as Eco-Friendly Corrosion Inhibitors of Iron in Aqueous Medium

This paper addresses the prediction of the adsorption behavior as well as the inhibition capacity of non-toxic sulfonamide-based molecules, also called sulfa drugs, on the surface of mild steel. The study of the electronic structure was investigated through quantum chemical calculations using the density functional theory method (DFT) and the direct interaction of inhibitors with the iron (Fe) metal surface was predicted using the multiple probability Monte Carlo simulations (MC). Then, the examination of the solubility and the environmental toxicity was confirmed using a chemical database modeling environment website. It was shown that the presence of substituents containing heteroatoms able to release electrons consequently increased the electron density in the lowest unoccupied and highest occupied molecular orbitals (LUMO and HOMO), which allowed a good interaction between the inhibitors and the steel surface. The high values of EHOMO imply an ability to donate electrons while the low values of ELUMO are related to the ability to accept electrons thus allowing good adsorption of the inhibitor molecules on the steel surface. Molecular dynamics simulations revealed that all sulfonamide molecules adsorb flat on the metal surface conforming to the highly protective Fe (1 1 0) surface. The results obtained from the quantum chemistry and molecular dynamics studies are consistent and reveal that the order of effectiveness of the sulfonamide compounds is P7 > P5 > P6 > P1 > P2 > P3 > P4.

Organic Compounds as Corrosion Inhibitors for Carbon Steel in HCl Solution: A Comprehensive Review

Most studies on the corrosion inhibition performance of organic molecules and (nano)materials were conducted within “carbon steel/1.0 M HCl” solution system using similar experimental and theoretical methods. As such, the numerous research findings in this system are sufficient to conduct comparative studies to select the best-suited inhibitor type that generally refers to a type of inhibitor with low concentration/high inhibition efficiency, nontoxic properties, and a simple and cost-economic synthesis process. Before data collection, to help readers have a clear understanding of some crucial elements for the evaluation of corrosion inhibition performance, we introduced the mainstay of corrosion inhibitors studies involved, including the corrosion and inhibition mechanism of carbon steel/HCl solution systems, evaluation methods of corrosion inhibition efficiency, adsorption isotherm models, adsorption thermodynamic parameters QC calculations, MD/MC simulations, and the main characterization techniques used. In the classification and statistical analysis section, organic compounds or (nano)materials as corrosion inhibitors were classified into six types according to their molecular structural characteristics, molecular size, and compound source, including drug molecules, ionic liquids, surfactants, plant extracts, polymers, and polymeric nanoparticles. We outlined the important conclusions obtained from recent literature and listed the evaluation methods, characterization techniques, and contrastable experimental data of these types of inhibitors when used for carbon steel corrosion in 1.0 M HCl solution. Finally, statistical analysis was only performed based on these data from carbon steel/1.0 M HCl solution system, from which some conclusions can contribute to reducing the workload of the acquisition of useful information and provide some reference directions for the development of new corrosion inhibitors.

Appraisal of synthetic cationic Gemini surfactants as highly efficient inhibitors for carbon steel in the acidization of oil and gas wells: an experimental and computational approach

New cationic Gemini surfactant (CGS) molecules were synthesized and investigated as anticorrosive materials for carbon steel (CS) in 1 M HCl solution by chemical, electrochemical and theoretical studies such as DFT and MDS approaches. The anticorrosion efficacy increased with the increase in the CGS concentration. It reached 95.66% at 5 × 10⁻³ M of the CGS molecule using PDP measurements. PDP studies confirm that the CGS molecule acts as a mixed inhibitor. The EIS outcomes were explained by an equivalent circuit in which a constant phase element (CPE) rather than a double-layer capacitance (C_dl) was exploited to donate a more precise fit of the experimental outcomes. The CGS molecule follows the Langmuir isotherm as it is chemically adsorbed onto the surface of CS. To explore the kinetic and adsorption mechanisms, the thermodynamic characteristics of the activation and adsorption processes were assessed under the impact of temperature. Frontier molecular orbitals (FMOs) were achieved by the density functional theory (DFT) method. The study of interatomic interactions at the [CS (Fe(110))]/CGS level was discussed using molecular dynamics (MD) simulation.

New cationic Gemini surfactant (CGS) molecules were synthesized and investigated as anticorrosive materials for carbon steel (CS) in 1 M HCl solution by chemical, electrochemical and theoretical studies such as DFT and MDS approaches.

The Synthesis of Gemini Ionic Salt in the Form of a (Tetra)Fluoborate of 1,4-Bis- ((1-Decyloimidazol-3-Yl)Methyl)Benzene

Ionic liquids as anticorrosion agents have a wide spectrum of unique properties, which make them less harmful than the majority of typical organic corrosion inhibitors in antifreeze. The synthesis of ionic liquids enables them to be provided with the desired physicochemical and thermodynamical properties by the appropriate selection of cations, anions, and alkyl substituents on the cations. The aim of this paper is the synthesis of the gemini ionic salt (ionic liquid) made up of two imidazole rings with a linear alkyl substituent with 10 carbon atoms, bonded by a 1,4-dimethylphenyl moiety. Such compounds are studied in view of steel protection against oxidizing and corrosive effects. The compound was obtained in a satisfactory yield.

Corrosion Inhibition Properties of Thiazolidinedione Derivatives for Copper in 3.5 wt.% NaCl Medium

Copper is the third-most-produced metal globally due to its exceptional mechanical and thermal properties, among others. However, it suffers serious dissolution issues when exposed to corrosive mediums. Herein, two thiazolidinedione derivatives, namely, (Z)-5-(4-methylbenzylidene)thiazolidine-2,4-dione (MTZD) and (Z)-3-allyl-5-(4-methylbenzylidene)thiazolidine-2,4-dione (ATZD), were synthesized and applied for corrosion protection of copper in 3.5 wt.% NaCl medium. The corrosion inhibition performance of tested compounds was evaluated at different experimental conditions using electrochemical impedance spectroscopy (EIS), potentiodynamic polarization curves (PPC) and atomic force microscopy (AFM). EIS results revealed that the addition of studied inhibitors limited the dissolution of copper in NaCl solution, leading to a high polarization resistance compared with the blank solution. In addition, PPC suggested that tested compounds had a mixed-type effect, decreasing anodic and cathodic corrosion reactions. Moreover, surface characterization by AFM indicated a significant decrease in surface roughness of copper after the addition of inhibitors. Outcomes from the present study suggest that ATZD (IE% = 96%) outperforms MTZD (IE% = 90%) slightly, due to the presence of additional –C3H5 unit (–CH2–CH = CH2) in the molecular scaffold of MTZD.

Novel triazole derivatives as ecological corrosion inhibitors for mild steel in 1.0 M HCl: experimental & theoretical approach

The present paper illustrates the investigation of two novel ecological triazole derivative corrosion inhibitors, namely ethyl 2-(4-phenyl-1H-1,2,3-triazol-1-yl) acetate [Tria-CO₂Et], and 2-(4-phenyl-1H-1,2,3-triazol-1-yl) acetohydrazide [Tria-CONHNH₂].

An Overview of Molecular Dynamic Simulation for Corrosion Inhibition of Ferrous Metals

Molecular dynamics (MD) simulation is a powerful tool to study the molecular level working mechanism of corrosion inhibitors in mitigating corrosion. In the past decades, MD simulation has emerged as an instrument to investigate the interactions at the interface between the inhibitor molecule and the metal surface. Combined with experimental measurement, theoretical examination from MD simulation delivers useful information on the adsorption ability and orientation of the molecule on the surface. It relates the microscopic characteristics to the macroscopic properties which enables researchers to develop high performance inhibitors. Although there has been vast growth in the number of studies that use molecular dynamic evaluation, there is still lack of comprehensive review specifically for corrosion inhibition of organic inhibitors on ferrous metal in acidic solution. Much uncertainty still exists on the approaches and steps in performing MD simulation for corrosion system. This paper reviews the basic principle of MD simulation along with methods, selection of parameters, expected result such as adsorption energy, binding energy and inhibitor orientation, and recent publications in corrosion inhibition studies.