Preparation of a novel sulfonic Gemini zwitterionic viscoelastic surfactant with superior heat and salt resistance using a rigid-soft combined strategy

Investigation of Poly(MM-EM-BM) as Nanosealing Materials in Oil-Based Drilling Fluids: Synthesis and Evaluation

Nanosealing technology has become the key to overcoming the wellbore instability problem in deep and ultradeep shale formations. In this Article, the terpolymer poly(MM-EM-BM) was synthesized from methyl methacrylate, ethyl methacrylate, and butyl methacrylate by a Michael addition reaction. The poly(MM-EM-BM) nanoparticles were investigated by Fourier transform infrared spectroscopy, laser scattering analysis, and thermogravimetric analysis. The results imply that the particle size range of poly(MM-EM-BM) is between 33.90 and 135.62 nm and the average diameter is about 85.95 nm at room temperature, which can maintain excellent stability at 382.75 °C. The effects of poly(MM-EM-BM) on the properties of oil-based drilling fluids (OBDFs) were ascertained through experiments on the rheological performance, electrical stability, and high-temperature and high-pressure (HTHP) filtration loss. The results suggested that when the amount of added poly(MM-EM-BM) increases, the apparent viscosity, plastic viscosity, dynamic shear force, and demulsification voltage of the drilling fluids will increase correspondingly; in contrast, the HTHP filtration loss gradually decreased. When poly(MM-EM-BM) is added at 0.75%, the kinetic-to-plastic ratio of the drilling fluids is 0.24 and the filtration loss is 0.6 mL, showing excellent overall performance. The drilling fluids have a good rock-carrying ability and water loss wall-building property. The sealing performance and mechanism of poly(MM-EM-BM) were researched by the method of a sealing performance test under high temperature. The results indicated that the more poly(MM-EM-BM) used, the higher the sealing efficiency of the mud cake and the core as the sealing medium. When poly(MM-EM-BM) was added at 0.75%, the sealing rates of the mud cake and the core as the sealing medium reached the maximum sealing rates of 40.30% and 91.48%, respectively. When poly(MM-EM-BM) enters the core nanopore joint for a certain distance under formation pressure, a tight sealing layer will be formed to effectively prevent the entry of filtrate. Poly(MM-EM-BM) as a potential oil-based nanosealing agent is expected to solve the problem caused by wellbore instability in shale horizontal wells.

Synthesis of the Oil-Based Nanoblocker Poly(MMA-BMA-BA-St) and the Study of the Blocking Mechanism

Well wall instability is one of the problems that seriously affect the efficiency of oil and gas drilling and extraction, and the economic losses caused by accidents due to well wall instability amount to billions of dollars every year. Aiming at the fact that well wall stabilization is the current technical difficulty of drilling shale gas horizontal wells with oil-based drilling fluids, the oil-based nanoplugging agent poly(MMA-BMA-BA-St) was synthesized by the Michael addition reaction with compounds such as styrene, methyl methacrylate, and butyl methacrylate as raw materials. The structure and characteristics of the oil-based nanoblocker poly(MMA-BMA-BA-St) were characterized by infrared spectroscopy, particle size analysis, and thermal weight loss analysis. The particle size distribution of poly(MMA-BMA-BA-St) is 80.56-206.61 nm, with an average particle size of 137.10 nm, and it can resist the high temperature of 372 °C. The effects of poly(MMA-BMA-BA-St) on the performance parameters of oil-based drilling fluids were investigated by rheological experiments, electrical stability tests, and HTHP filtration loss experiments. The results show that when poly(MMA-BMA-BA-St) is added at 0.5 wt %, it has less influence on the rheological parameters of drilling fluids, the breaking emulsion pressure remains basically unchanged, the stability of the drilling fluid is better, the dynamic-plastic ratio of the drilling fluid is higher than 0.27, the filtration loss is the lowest, and it shows good rock-carrying properties. The results of mud cake experiments and artificial lithology experiments show that poly(MMA-BMA-BA-St) has the best sealing effect, with a mud cake permeability of 1.12 × 10^-4 mD and a sealing rate of 30.00% when added at 0.5 wt %; the artificial core permeability was 4.0 × 10^-4 mD, and the sealing rate was 91.23%. Poly(MMA-BMA-BA-St) showed good sealing performance. The oil-based nanoplugging agent poly(MMA-BMA-BA-St) has good dispersion in oil-based drilling fluids and can enter the nanopore joints to form a dense plugging layer under the action of formation pressure to prevent the intrusion of drilling fluids, thus reducing the impact of drilling fluids on the formation, maintaining the stability of the well wall and reducing downhole complications.

Development of the Gemini Gel-Forming Surfactant with Ultra-High Temperature Resistance to 200 °C

In order to broaden the application of clean fracturing fluid in ultra-high temperature reservoirs, a surfactant gel for high-temperature-resistant clean fracturing fluid was developed with a gemini cationic surfactant as the main agent in this work. As the fracturing fluid, the rheological property, temperature resistance, gel-breaking property, filtration property, shear recovery performance and core damage property of surfactant gel were systematically studied and evaluated. Results showed the viscosity of the system remained at 25.2 mPa·s for 60 min under a shear rate of 170 s⁻¹ at 200 °C. The observed core permeability damage rate was only 6.23%, indicating low formation damage after fracturing. Due to micelle self-assembly properties in surfactant gel, the fluid has remarkable shear self-repairability. The filtration and core damage experimental results meet the national industry standard for fracturing fluids. The gel system had simple formulation and excellent properties, which was expected to enrich the application of clean fracturing fluid in ultra-high temperature reservoirs.

Novel Trends in the Development of Surfactant-Based Hydraulic Fracturing Fluids: A Review

Viscoelastic surfactants (VES) are amphiphilic molecules which self-assemble into long polymer-like aggregates-wormlike micelles. Such micellar chains form an entangled network, imparting high viscosity and viscoelasticity to aqueous solutions. VES are currently attracting great attention as the main components of clean hydraulic fracturing fluids used for enhanced oil recovery (EOR). Fracturing fluids consist of proppant particles suspended in a viscoelastic medium. They are pumped into a wellbore under high pressure to create fractures, through which the oil can flow into the well. Polymer gels have been used most often for fracturing operations; however, VES solutions are advantageous as they usually require no breakers other than reservoir hydrocarbons to be cleaned from the well. Many attempts have recently been made to improve the viscoelastic properties, temperature, and salt resistance of VES fluids to make them a cost-effective alternative to polymer gels. This review aims at describing the novel concepts and advancements in the fundamental science of VES-based fracturing fluids reported in the last few years, which have not yet been widely industrially implemented, but are significant for prospective future applications. Recent achievements, reviewed in this paper, include the use of oligomeric surfactants, surfactant mixtures, hybrid nanoparticle/VES, or polymer/VES fluids. The advantages and limitations of the different VES fluids are discussed. The fundamental reasons for the different ways of improvement of VES performance for fracturing are described.

Gemini Surfactant with Unsaturated Long Tails for Viscoelastic Surfactant (VES) Fracturing Fluid Used in Tight Reservoirs

The high dosage of surfactant terribly restrains the extensive application of viscoelastic surfactant (VES) fracturing fluid. In this study, a novel gemini surfactant (GLO) with long hydrophobic tails and double bonds was prepared and a VES fracturing fluid with a low concentration of GLO was developed. Because of the long tails bending near the double bonds, there is a significant improvement of the surfactant aggregate architecture, which realized the favorable viscosity of the VES fluid at a more economical concentration than the conventional VES fracturing fluids. Fourier transform infrared spectrometry (FT-IR), nuclear magnetic resonance spectrometry (1H NMR, 13C NMR), and high-resolution mass spectrometry (HRMS) were employed to study the formation of the product and the structure of GLO. The designed GLO was produced according to the results of the structure characterizations. The formula of the VES fracturing fluid was optimized to be 2.0 wt % GLO + 0.4 wt % sodium salicylate (NaSal) + 1.0 wt % KCl based on the measurements of the viscosity. The viscosity of the VES fluid decreased from 405.5 to 98.7 mPa·s as the temperature increased from 18 to 80 °C and reached equilibrium at about 70.2 mPa·s. The VES fluid showed a typical elastic pseudoplastic fluid with a yield stress of 0.5 Pa in the rheological tests. It realized a proppant setting velocity as low as 0.08 g/min in the dynamic proppant transport test carried by GLO-based VES fracturing fluid. Compared to the formation water, the filtrate of the VES fracturing fluid decreased the water contact angle (CA) from 56.2 to 45.4° and decreased the water/oil interfacial tension (IFT) from 19.5 to 1.6 mN/m. Finally, the VES fracturing fluid induced a low permeability loss rate of 10.4% and a low conductivity loss rate of 5.4% for the oil phase in the experiments of formation damage evaluation.