New effects of TiO2 nanotube/g-C3N4 hybrids on the corrosion protection performance of epoxy coatings

Advanced materials for smart protective coatings: Unleashing the potential of metal/covalent organic frameworks, 2D nanomaterials and carbonaceous structures

The detrimental impact of corrosion on metallic materials remains a pressing concern across industries. Recently, intelligent anti-corrosive coatings for safeguarding metal infrastructures have garnered significant interest. These coatings are equipped with micro/nano carriers that store corrosion inhibitors and release them when triggered by external stimuli. These advanced coatings have the capability to elevate the electrochemical impedance values of steel by 2-3 orders of magnitude compared to the blank coating. However, achieving intelligent, durable, and reliable anti-corrosive coatings requires careful consideration in the design of these micro/nano carriers. This review paper primarily focuses on investigating the corrosion inhibition mechanism of various nano/micro carriers/barriers and identifying the challenges associated with using them for achieving desired properties in anti-corrosive coatings. Furthermore, the fundamental aspects required for nano/micro carriers, including compatibility with the coating matrix, high specific surface area, stability in different environments, stimuli-responsive behavior, and facile synthesis were investigated. To achieve this aim, we explored the properties of micro/nanocarriers based on oxide nanoparticles, carbonaceous and two-dimensional (2D) nanomaterials. Finally, we reviewed recent literature on the application of state-of the art nanocarriers based on metal-organic frameworks (MOFs) and covalent-organic frameworks (COFs). We believe that the outcomes of this review paper offer valuable insights for researchers in selecting appropriate materials that can effectively enhance the corrosion resistance of coatings.

TiO2 Nanocontainers Coconstructed Using Polymers and Corrosion Inhibitors for Anticorrosion Reinforcement of Waterborne Epoxy Coatings

Stimulus-responsive coatings can provide active corrosion protection in response to environmental changes, but they have not reached their anticipated application prospects because of the intricate preparation processes of hollow materials and methods for loading corrosion inhibitors. Herein, polyaniline molybdate corrosion inhibitor and polydopamine-wrapped titanium dioxide nanocontainers (named TiO2/PANI-MoO42-/PDA) are synthesized via a simple three-step electrostatic assembly technique. Introducing TiO2/PANI-MoO42-/PDA nanocontainers in smart waterborne epoxy (WEP) coatings affords the latter with high barriers and long-term corrosion protection. The successful deposition of each layer on the TiO2 nanocontainer surface was validated via Fourier transform infrared spectroscopy, X-ray diffraction, scanning electron microscopy, and X-ray photoelectron spectroscopy. Release test results show that the molybdate corrosion inhibitor exhibits notable pH-responsive activity under acidic conditions and slow release in neutral environments, which improves the corrosion resistance of coatings. The addition of synthetic nanocontainers greatly improves the impermeability of WEP coatings. The charge transfer resistance of WEP/TiO2/PANI-MoO42-/PDA coatings is 1.79 × 1011 Ω cm2 after 30 day immersion in a 3.5 wt % NaCl solution, which is 3.32 × 105 times higher than that of WEP coatings. WEP/TiO2/PANI-MoO42-/PDA coatings remain uniform and reliable, even after 50 days of salt spray exposure. The excellent corrosion protection of WEP/TiO2/PANI-MoO42-/PDA coatings is attributed to (1) the enhanced dispersion and compatibility of PDA in the coating for nanocontainers, (2) the combination of phenolic hydroxyl groups of PDA and Fe, which inhibit corrosion activity on the exposed metal surface, and (3) the on-demand release of the MoO42- inhibitor, which provides sustained passivation protection. This work proposes a strategy to simplify the preparation of responsive long-term anticorrosion coatings and extend their service lives.

Metals and metal oxides polymer frameworks as advanced anticorrosive materials: design, performance, and future direction

Metals (Ms) and metal oxides (MOs) possess a strong tendency to coordinate and combine with organic polymers to form respective metal–polymer frameworks (MPFs) and metal oxide polymer frameworks (MOPFs). MPFs and MOPFs can be regarded as composites of organic polymers. MPFs and MOPFs are widely used for industrial and biological applications including as anticorrosive materials in the aqueous phase as well as in the coating conditions. The presence of the Ms and MOs in the polymer coatings improves the corrosion inhibition potential of MPFs and MOPFs by improving their self-healing properties. The Ms and MOs fill the micropores and cracks through which corrosive species such as water, oxygen, and corrosive ions and salts can diffuse and destroy the coating structures. Therefore, the Ms and MOs enhance the durability as well as the effectiveness of the polymer coatings. The present review article is intended to describe the corrosion inhibition potential of some MPFs and MOPFs of some most frequently utilized transition metal elements such as Ti, Si, Zn, Ce, Ag, and Au. The mechanism of corrosion inhibition of MPFs and MOPFs is also described in the presence and absence of metal and metal oxides.

Photocatalytic concrete for degrading organic dyes in water

Since the advent of photocatalytic degradation technology, it has brought new vitality to the environmental governance and the response to the energy crisis. Photocatalysts harvest optical energy to drive chemical reactions, which means people can use solar energy to complete some resource-consuming activities by photocatalysts, such as environmental governance. In recent years, researchers have tried to combine photocatalyst TiO₂ with building materials to purify urban air and obtained good results. One of the important functions of photocatalysts is to degrade organic pollutants in water through light energy, but this technology has not been reported in the practical application areas. To extend this technology to practical application areas, photocatalytic concrete for degrading pollutants in waters was proposed and demonstrated for the first time in this paper. The photocatalytic concrete proposed based on the K-g-C₃N₄ shows a strong ability to degrade the organic dyes. According to the experiment results, the angle of light source plays an important role in the process of photocatalytic degradation, while waters with pH value of 6.5-8.5 hardly influenced the degradation of organic dyes. When the angle of light source is advantageous for photocatalytic concrete to absorb more visible light, more organic dyes will be degraded by photocatalytic concrete. The degradation rate of methylene blue could reach about 80% in ½ hour under desirable conditions and is satisfied compared with that of reported works. This study implicates that photocatalytic concrete can effectively degrade organic dyes in water. The influences of changes in the water environment hardly affect the degradation of organic pollutants, which means photocatalytic concrete can be widely used in green infrastructures to achieve urban sewage treatment.

Incorporation of SiO2 functionalized gC3N4 sheets with TiO2 nanoparticles to enhance the anticorrosion performance of metal specimens in aggressive Cl- environment

Nowadays, carbon-based nano-structured materials are widely preferred for composite coating as anti-corrosive reinforcement mainly due to its enhanced physical, chemical and mechanical properties. Herein we develop highly efficient Graphitic carbon nitride-Silica-Titania (gC₃N₄/SiO₂/TiO₂) ternary nanocomposite are synthesized and it is used as a nanofillers in the corrosive protection layer on the proposed metal specimen (i.e., mild steel specimen) in an aggressive chloride environment. Size, structural and morphological analysis were analysed for the confirmation of presence of particles. gC₃N₄ is currently earning quite drastic attention, owing to its affordable cost compared to carbon nanotubes and other carbon-based materials, when gC₃N₄ incorporated with SiO₂ and TiO₂, the composite matrix greatly improves the mechanical strength of the coating mixture. XRD, XPS, EDS analysis projects excellent formation and presence of the ternary nanocomposites. The particles are well-dispersed in epoxy and organic resin and deposited on the mildsteel panels and it is examined using various surface and structural characterization techniques. The obtained results are very encouraging and the ternary composite coatings can be recommended for real world applications.

Fabrication and characterization of a TiBs@MCN cable-like photocatalyst with high photocatalytic performance under visible light irradiation

A cable-like photocatalyst, TiBs@MCN, with a larger specific surface area and higher visible-light photocatalytic activity, is successfully fabricated by an in situ hydrothermal self-assembly approach.

Facile synthesis of porous MoS2nanofibers for efficient drug delivery and cancer treatment

Porous MoS₂nanofibers were synthesized by electroplating and post-annealing and applied in a responsive drug delivery system. The one-dimensional (1D) MoS₂nanofibers displayed a high specific surface area, controllable morphology, and uniform size, serving as a promising drug carrier for chemotherapy. After surface modification with polyethylene glycol (PEG) through PEGylation, the MoS₂/PEG composite displayed excellent physical/chemical stability and biocompatibility. More importantly, MoS₂/PEG loaded with doxorubicin (DOX) exhibited a controllable release responsive to pH and near-infrared (NIR) irradiation and demonstrated precise DOX dose release. Such remarkable anticancer effects were mainly attributed to outstanding photothermal performance and stability of porous MoS₂nanofibers. This work offered a new opportunity of employing porous MoS₂nanofibers as drug carriers for effective cancer chemotherapy.

Enhanced visible-light photocatalytic activity and antibacterial behaviour on fluorine and graphene synergistically modified TiO2 nanocomposite for wastewater treatment

The photocatalytic reduction of methylene blue was recognized as an economical and effective way for dye removal. To enhance photocatalytic activity under visible-light condition, fluorine and graphene synergistically modified TiO2 (F-TiO2/rGO) nanocomposites were successfully prepared by sol-gel method. Characterization results showed F ions played an essential role in the formation of TiO2 nanoparticles. Between the fluorine sources selected, NH4F was more optimal than NaF doping on the grounds that the existence of Na+ ion was an inevitable factor for the production of brookite. F-TiO2/rGO nanocomposite obtained by adding 5%at NH4F significantly narrowed the bandgap energy from approximately 3.17 to 2.41 eV. Box-Behnken design was adopted to optimize the MB photo-degradation process by F(5%NH4F)-TiO2/rGO nanocomposites under different reaction conditions. Moreover, the antibacterial behaviour of this novel material was also investigated by Escherichia coli (E. coli) bacteria under visible light. The morphology changes of E. coli cells were directly observed by field emission scanning electron microscope and further confirmed that the excellent sterilization of F-TiO2/rGO nanocomposites resulted from the active species. The outstanding photocatalytic performance and antibacterial behaviour of F-TiO2/rGO nanocomposite was attributed to the synergistic effect of photocatalytic redox reaction and adsorption. These results indicated F(5%NH4F)-TiO2/rGO nanocomposite was a promising antibacterial photo-adsorbent for wastewater treatment improvement.