Development of novel bioactive composites by electrophoretic deposition

Impartation of hydroxyapatite formation ability to ultra-high molecular weight polyethylene by deposition of apatite nuclei

The authors aimed to impart hydroxyapatite formation ability to ultra-high molecular weight polyethylene (UHMWPE) by deposition of apatite nuclei (ApN) by the following two methods. The first method was electrophoretic deposition (EPD). A porous UHMWPE was placed between electrodes in the ApN-dispersed ethanol and constant voltage was applied. By this treatment, the ApN were migrated from anode-side surface to the cathode one through the pores by an electric field in the pores of the UHMWPE and deposited inside the pores. The second method was direct precipitation (DP) of the ApN. A porous UHMWPE was soaked in a simulated body fluid (1.0SBF) with higher pH than the physiological one and subsequently, its temperature was raised. By this treatment, the ApN were precipitated in the pores of the UHMWPE directly in the reaction solution. For both methods, the ApN-deposited UHMWPE showed HAp formation ability not only on the top surface but also inside the pores near the surface of the porous UHMWPE in 1.0SBF although the adhesion strength of thus-formed HAp layer was higher in the case of the EPD in comparison with the DP, oxygen plasma treatment before the DP enabled to achieve a similar level of the HAp layer adhesion to the EPD.

Design of Wear-Resistant UHMWPE-Based Composites Loaded with Wollastonite Microfibers Treated with Various Silane Coupling Agents

The tribomechanical properties of the wear-resistant ultrahigh molecular weight polyethylene (UHMWPE)-based composites loaded with wollastonite microfibres silanized with various coupling agents (“KH-550”, “Penta-1006”, and “OTS”) were investigated. It was demonstrated that the mechanical properties of UHMWPE-based composites filled with various amounts of wollastonite (7–23 wt. %) increased by 1.3 times (yield strength) and by 1.8 times (elastic modulus), while the wollastonite silanization further improved yield strength by 9% in some cases. It was demonstrated that the composite loaded with 23 wt. % wollastonite silanized with the “KH-550” coupling agent possessed the maximum wear resistance under “moderate” conditions of tribological loading. Under “severe” conditions, the composites containing 23 wt. % wollastonite silanized with the less efficient “OTS” and “Penta-1006” agents showed the greatest wear resistance during dry sliding friction. Wear resistance significantly depended on filler weight fraction and the load–speed mode of the tribological tests. Based on the obtained experimental data on the mechanical (including impact toughness) and tribological properties of the UHMWPE-based composites loaded with wollastonite, the optimal compositions (the filler content and the type of the coupling agent) for two load–speed modes were designed using the developed computer algorithm. The composites provided the predefined high tribomechanical properties for operation in the metal-polymer friction units compared to neat polymer.

Electrophoretic deposition of biomaterials

Electrophoretic deposition (EPD) is attracting increasing attention as an effective technique for the processing of biomaterials, specifically bioactive coatings and biomedical nanostructures. The well-known advantages of EPD for the production of a wide range of microstructures and nanostructures as well as unique and complex material combinations are being exploited, starting from well-dispersed suspensions of biomaterials in particulate form (microsized and nanoscale particles, nanotubes, nanoplatelets). EPD of biological entities such as enzymes, bacteria and cells is also being investigated. The review presents a comprehensive summary and discussion of relevant recent work on EPD describing the specific application of the technique in the processing of several biomaterials, focusing on (i) conventional bioactive (inorganic) coatings, e.g. hydroxyapatite or bioactive glass coatings on orthopaedic implants, and (ii) biomedical nanostructures, including biopolymer-ceramic nanocomposites, carbon nanotube coatings, tissue engineering scaffolds, deposition of proteins and other biological entities for sensors and advanced functional coatings. It is the intention to inform the reader on how EPD has become an important tool in advanced biomaterials processing, as a convenient alternative to conventional methods, and to present the potential of the technique to manipulate and control the deposition of a range of nanomaterials of interest in the biomedical and biotechnology fields.