Pore control in SMA NiTi scaffolds via space holder usage

An Overview of Highly Porous Titanium Processed via Metal Injection Molding in Combination with the Space Holder Method

In the past two decades, titanium foams have attracted greater interest from the biomedical industry due to their excellent chemical and mechanical biocompatibility when used as biomimetic implants. The porous structure plays an important role in bone adhesion to an implant, allowing its growth into the component. Moreover, the voids reduce the elastic modulus, promoting greater compatibility with the bone, avoiding the stress shielding effect. In this regard, metal injection molding is an attractive process for titanium foams manufacturing due to the high microstructural control and the possibility of producing, on a large scale, parts with complex near-net-shaped structures. In this review, recent discoveries and advantages regarding the processing of titanium powders and alloys via metal injection molding combined with the space holder method are presented. This approach can be used to obtain foams with high biocompatibility with the human body at a microstructural, chemical, and mechanical level.

Porous shape memory dental implant by reactive sintering of TiH2-Ni-Urea mixture

We produced bifurcated bone-like shape memory implant (BL-SMI) with desirable tooth-root fixation capability by compact-sintering of TiH₂-Ni-urea mixture. The primary constituents of the porous product were Ni and Ti. We could adjust the pores' shape, size, and interconnectivity for favorite bone ingrowth by using urea as a space holder. Without urea, we obtained an average porosity of 0.30, and a mean void size of 100 μm. With 70 vol % urea, we got 62% interconnected pores of 400 μm average size. Aging allowed us to tune the austenite-martensite transformation temperatures towards the needed body tissue arouse. Differential scanning calorimetry measured the transformation temperatures. Their austenite start, austenite peak, and austenite finish values were A_s = 4, A_p = 22, and A_f = 34 °C, respectively. They retained functional shape recovery and superelastic effect at the body temperature. Mechanical properties, including Young's modulus of the specimens, matched well to maxilla and mandible bone tissue. The measured Young's modulus of the NiTi specimens was as low as 3.5 GPa, which decreased to ∼2.1 GPa with further porosity increase at higher space holder percentages. Superelasticity regime and low Young's modulus of the implant could potentially prevent stress-shielding from the surrounding bone tissues and give rise to secure fixation of the implant into the bone socket. Bending tests showed 0.9 mm recoverable deflection for specimens which assisted immediate self-fixation of the implant into the jaw bone cavity.

Fabrication of Metallic Biomedical Scaffolds with the Space Holder Method: A Review

Bone tissue engineering has been increasingly studied as an alternative approach to bone defect reconstruction. In this approach, new bone cells are stimulated to grow and heal the defect with the aid of a scaffold that serves as a medium for bone cell formation and growth. Scaffolds made of metallic materials have preferably been chosen for bone tissue engineering applications where load-bearing capacities are required, considering the superior mechanical properties possessed by this type of materials to those of polymeric and ceramic materials. The space holder method has been recognized as one of the viable methods for the fabrication of metallic biomedical scaffolds. In this method, temporary powder particles, namely space holder, are devised as a pore former for scaffolds. In general, the whole scaffold fabrication process with the space holder method can be divided into four main steps: (i) mixing of metal matrix powder and space-holding particles; (ii) compaction of granular materials; (iii) removal of space-holding particles; (iv) sintering of porous scaffold preform. In this review, detailed procedures in each of these steps are presented. Technical challenges encountered during scaffold fabrication with this specific method are addressed. In conclusion, strategies are yet to be developed to address problematic issues raised, such as powder segregation, pore inhomogeneity, distortion of pore sizes and shape, uncontrolled shrinkage and contamination.