Fabrication, morphology and mechanical properties of Ti and metastable Ti-based alloy foams for biomedical applications

Computational Study of the Influence of α/β-Phase Ratio and Porosity on the Elastic Modulus of Ti-Based Alloy Foams

This work aims to perform a computational analysis on the influence that microstructure and porosity have on the elastic modulus of Ti-6Al-4V foams used in biomedical applications with different α/β-phase ratios. The work is divided into two analyses, first the influence that the α/β-phase ratio has and second the effects that porosity and α/β-phase ratio have on the elastic modulus. Two microstructures were analyzed: equiaxial α-phase grains + intergranular β-phase (microstructure A) and equiaxial β-phase grains + intergranular α-phase (microstructure B). The α/β-phase ratio was variated from 10 to 90% and the porosity from 29 to 56%. The simulations of the elastic modulus were carried out using finite element analysis (FEA) using ANSYS software v19.3. The results were compared with experimental data reported by our group and those found in the literature. The β-phase amount and porosity have a synergic effect on the elastic modulus, for example, when the foam has a porosity of 29 with 0% β-phase, and it has an elastic modulus of ≈55 GPa, but when the β-phase amount increases to 91%, the elastic modulus decreases as low as 38 GPa. The foams with 54% porosity have values smaller than 30 GPa for all the β-phase amounts.

The Electrochemical and Mechanical Behavior of Bulk and Porous Superelastic Ti‒Zr-Based Alloys for Biomedical Applications

Titanium alloys are well recognized as appropriate materials for biomedical implants. These devices are designed to operate in quite aggressive human body media, so it is important to study the corrosion and electrochemical behavior of the novel materials alongside the underlying chemical and structural features. In the present study, the prospective Ti‒Zr-based superelastic alloys (Ti-18Zr-14Nb, Ti-18Zr-15Nb, Ti-18Zr-13Nb-1Ta, atom %) were analyzed in terms of their phase composition, functional mechanical properties, the composition and structure of surface oxide films, and the corresponding corrosion and electrochemical behavior in Hanks’ simulated biological solution. The electrochemical parameters of the Ti-18Zr-14Nb material in bulk and foam states were also compared. The results show a significant difference in the functional performance of the studied materials, with different composition and structure states. In particular, the positive effect of the thermomechanical treatment regime, leading to the formation of a favorable microstructure on the corrosion resistance, has been revealed. In general, the Ti-18Zr-15Nb alloy exhibits the optimum combination of functional characteristics in Hanks’ solution, while the Ti-18Zr-13Nb-1Ta alloy shows the highest resistance to the corrosion environment. The Ti-18Zr-14Nb-based foam material exhibits slightly lower passivation kinetics as compared to its bulk equivalent.

A review of biocompatible metal injection moulding process parameters for biomedical applications

Biocompatible metals have been revolutionizing the biomedical field, predominantly in human implant applications, where these metals widely used as a substitute to or as function restoration of degenerated tissues or organs. Powder metallurgy techniques, in specific the metal injection moulding (MIM) process, have been employed for the fabrication of controlled porous structures used for dental and orthopaedic surgical implants. The porous metal implant allows bony tissue ingrowth on the implant surface, thereby enhancing fixation and recovery. This paper elaborates a systematic classification of various biocompatible metals from the aspect of MIM process as used in medical industries. In this study, three biocompatible metals are reviewed-stainless steels, cobalt alloys, and titanium alloys. The applications of MIM technology in biomedicine focusing primarily on the MIM process setting parameters discussed thoroughly. This paper should be of value to investigators who are interested in state of the art of metal powder metallurgy, particularly the MIM technology for biocompatible metal implant design and development.