Low elastic modulus Ti–Ta alloys for load-bearing permanent implants: Enhancing the biodegradation resistance by electrochemical surface engineering

Sintering Analysis of Porous Ti/xTa Alloys Fabricated from Elemental Powders

The present work is focused on developing Ti-xTa porous alloys processed by the space holder method and solid-state sintering. The volume fraction of Ta ranged between 20 and 30 wt.%. The sintering kinetics was evaluated by dilatometry tests. Sintered materials were characterized by SEM, XRD and computed tomography. Porosity features and permeability were determined from 3D images, and their mechanical properties were evaluated from microhardness and compression tests. The sintering behavior and the final microstructure are driven by the Ta diffusion into the Ti, slowing down the densification and modifying the transition temperature of α-to-β. Due to β-stabilization, martensite α' was obtained after sintering. Mechanical properties are reduced because of the β-stabilization and pore addition, being predominantly the pore effect. Permeability depended on the pore characteristics, finding values close to the human bones. It was concluded that powder metallurgy generates highly TixTa alloys with a combination of α, β and α' Ti phases as well as remaining Ta particles that are beneficial to improve the biocompatibility and osseointegration of such materials. Being the Ti25Ta40salt alloy the most suitable for orthopedic implants because of its characteristics and properties.

Preparation and Properties of Bulk and Porous Ti-Ta-Ag Biomedical Alloys

The paper presents the results of the preparation of bulk and porous Ti-Ta-Ag alloys. The first step of this study was the preparation of the powder alloys using mechanical alloying (MA). The second was hot-pressing consolidation and sintering with a space holder, which resulted in high-density and high-porosity (approximately 70%) samples, respectively. Porosity, morphology, mechanical properties, biocompatibility, and antibacterial behavior were investigated and related to the preparation procedures. The authors found that Ta and Ag heavily influence the microstructure and determine other biomaterial-related properties. These new materials showed positive behavior in the MTT assay, and antibacterial properties. Such materials could find applications in the production of hard tissue implants.

Crystallographic Structure Analysis of a Ti-Ta Thin Film Materials Library Fabricated by Combinatorial Magnetron Sputtering

Ti-Ta thin films exhibit properties that are of interest for applications as microactuators and as biomedical implants. A Ti-Ta thin film materials library was deposited at T = 25 °C by magnetron sputtering employing the combinatorial approach, which led to a compositional range of Ti₈₇Ta₁₃ to Ti₁₄Ta₈₆. Subsequent high-throughput characterization methods permitted a quick and comprehensive study of the crystallographic, microstructural, and morphological properties, which strongly depend on the chemical composition. SEM investigation revealed a columnar morphology having pyramidal, sharp tips with coarser columns in the Ti-rich and finer columns in the Ta-rich region. By grazing incidence X-ray diffraction four phases were identified, from Ta-lean to Ta-rich: ω phase, α″ martensite, β phase, and a tetragonal Ta-rich phase (Ta_(tetr)). The crystal structure and microstructure were analyzed by Rietveld refinement and clear trends could be determined as a function of Ta-content. The lattice correspondences between β as the parent phase and α″ and ω as derivative phases were expressed in matrix form. The β ⇌ α″ phase transition shows a discontinuity at the composition where the martensitic transformation temperatures fall below room temperature (between 34 and 38 at. % Ta) rendering it first order and confirming its martensitic nature. A short study of the α″ martensite employing the Landau theory is included for a mathematical quantification of the spontaneous lattice strain at room temperature (ϵ̂_max = 22.4(6) % for pure Ti). Martensitic properties of Ti-Ta are beneficial for the development of high-temperature actuators with actuation response at transformation temperatures higher than 100 °C.

Conversion of biowastes to biomaterial: An innovative waste management approach

The study suggests that biowastes (eggshells and urine) can be potentially used as precursors to produce hydroxyapatite (HAp) biomaterial in a simple chemical process. A batch reactor was used in this work to produce HAp powder from eggshells and synthetic urine (SU). Fine powder of calcined eggshells was dissolved in water to produce aqueous calcium hydroxide. The solution was then mixed with concentrated SU in stoichiometric amounts corresponding to HAp (Ca/P molar ratio∼1.67). The initial pH of the solution was alkaline (pH∼8.5) and particles formed rapidly with slight mixing. Stirring the turbid solution for a longer period (72h) did not show any visual change, but the particle size decreased slightly. When the pH of the solution was adjusted to 5, the solution was initially clear, but particle formation was apparent after 48h stirring. It was noticed that at a slow stirring speed (100rpm), film formation occurred on the solution, whereas at a higher stirring speed (500rpm) no such film formation was observed. X-ray diffraction (XRD) analysis confirmed that the particles (formed at 500rpm) were an amorphous calcium phosphate (CaP). Alkaline treatment at 80°C for 2h converted the amorphous CaP into HAp. Inductively coupled plasma mass spectrometry (ICP-MS) analysis of the particles (formed at 500rpm) suggested that they are calcium-deficient HAp (Ca/P molar ratio 1.58).

Biocompatibility and Degradation of a Low Elastic Modulus Ti-35Nb-3Zr Alloy: Nanosurface Engineering for Enhanced Degradation Resistance

In this study, the biocompatibility and degradation behavior of a low elastic modulus Ti-35Nb-3Zr alloy were investigated and compared with that of the conventional orthopedic and dental implant materials, i.e., commercially pure titanium (Cp-Ti) and Ti-6Al-4V alloy. The biocompatibility test results suggested that cells proliferate equally well on Ti-35Nb-3Zr and Cp-Ti. The degradation rates of Cp-Ti and Ti-6Al-4V were ∼68% (p < 0.05) and ∼84% (p < 0.05) lower as compared to Ti-35Nb-3Zr, respectively. Interestingly, the passive current density (i_{pass (1000mv)}) of the Ti-35Nb-3Zr alloy was ∼29% lower than that of Cp-Ti, which suggests that the alloying elements in the Ti-35Nb-3Zr alloy have contributed to its passivation behavior. Nanosurface engineering of the Ti-35Nb-3Zr alloy, i.e., a two-step electrochemical process involving anodization (producing nanoporous layer) and calcium phosphate (CaP) deposition, decreased the degradation rate of the alloy by ∼83% (p < 0.05), and notably, it was similar to the conventional Ti-6Al-4V alloy. Hence, it can be suggested that the nanosurface-engineered low elastic modulus Ti-35Nb-3Zr alloy is a promising material for orthopedic and dental implant applications.