Replication of microchannel structures in WC-Co feedstock using elastomeric replica moulds by hot embossing process

Dynamic Mechanical Properties of PVC Plastics in the Formation of Microstructures with Novel Magnetostrictor

Molding in thermoplastic polymers using ultrasonic hot embossing technology is promising due to its high precision reproducibility. To understand, analyze and apply the formation of polymer microstructures by the ultrasonic hot embossing method, it is necessary to understand dynamic loading conditions. The Standard Linear Solid model (SLS) is a method that allows analyzing the viscoelastic properties of materials by representing them as a combination of springs and dashpots. However, this model is general, and it is challenging to represent a viscoelastic material with multiple relaxations. Therefore, this article aims to use the data obtained from dynamic mechanical analysis for extrapolation in a wide range of cyclic deformations and to use the obtained data in microstructure formation simulations. The formation was replicated using a novel magnetostrictor design that sets a specific temperature and vibration frequency. The changes were analyzed on a diffractometer. After the diffraction efficiency measurement, it was found that the highest quality structures were formed at a temperature of 68 °C, a frequency of 10 kHz, a frequency amplitude of 1.5 µm and a force of 1 kN force. Moreover, the structures could be molded on any thickness of plastic.

Development of Metal Powder Hot Embossing: A New Method for Micromanufacturing

Hot embossing is a small-scale, low-cost processing technology that can deliver products to the market in a short time. This microreplication technology is well established to produce polymeric components and has applications in several industrial sectors. The use of micropowder hot embossing in the production of metal components is an emerging and challenging process that, when compared to other typical technologies, brings some economic advantages in a volatile market with an increasing tendency to manufacture customized products. The main objective of this review is to analyze the potential of powder hot embossing and its developments in the production of metallic microparts/components. This technology requires four distinct steps: (1) production feedstock (preparation of mixtures), (2) hot embossing (shape forming), (3) debinding and (4) sintering. These steps are interrelated and influence the characteristics of the final metallic microparts. This study summarizes the approaches implemented for the use of different metallic powders and polymeric binder systems for the preparation of the feedstock, the mold materials and the critical conditions tested in the embossing step to produce green parts, and the production of the final parts through the application of debinding and sintering. Powder hot embossing is a viable replication technology that allows the production of new metallic microcomponents, contributing to the global scientific effort of miniaturizing manufacturing process, equipment and products. The merit of powder hot embossing for industrialization needs further development to assert itself in the market and compete with other micromanufacturing techniques.

Cell Morphology on Poly(methyl methacrylate) Microstructures as Function of Surface Energy

Whilst the significance of substrate topography as a regulator of cell function is well established, a systematic analysis of the principles underlying this is still unavailable. Here we evaluate the hypothesis that surface energy plays a decisive role in substrate-mediated modulation of cell phenotype by evaluation of cell behaviour on synthetic microstructures exhibiting pronounced differences in surface energy. These microstructures, specifically cubes and walls, were fabricated from a biocompatible base polymer, poly(methyl methacrylate), by variotherm injection molding. The dimensions of the cubes were 1 μm x 1 μm x 1 μm (height x width x length) with a periodicity of 1:1 and 1:5 and the dimensions of the walls 1 μm x 1 μm x 15 mm (height x width x length) with a periodicity of 1:1 and 1:5. Mold inserts were made by lithography and electroplating. The surface energy of the resultant microstructures was determined by static contact angle measurements. Light scanning microscopy of the morphology of NT2/D1 and MC3T3-E1 preosteoblast cells cultured on structured PMMA samples in both cases revealed a profound surface energy dependence. “Walls” appeared to promote significant cell elongation, whilst a lack of cell adhesion was observed on “cubes” with the lowest periodicity. Contact angle measurements on walls revealed enhanced surface energy anisotropy (55 mN/m max., 10 mN/m min.) causing a lengthwise spreading of the test liquid droplet, similar to cell elongation. Surface energy measurements for cubes revealed increased isotropic hydrophobicity (87° max., H₂O). A critical water contact angle of ≤ 80° appears to be necessary for adequate cell adhesion. A “switch” for cell adhesion and subsequently cell growth could therefore be applied by, for example, adjusting the periodicity of hydrophobic structures. In summary cell elongation on walls and a critical surface energy level for cell adhesion could be produced for NT2/D1 and MC3T3-E1 cells by symmetrical and asymmetrical energy barrier levels. We, furthermore, propose a water-drop model providing a common physicochemical cause regarding similar cell/droplet geometries and cell adhesion on the investigated microstructures.