Research on the Removal of Impurities from Crude Nickel by Vacuum Distillation

Novel applications of vacuum distillation for heavy metals removal from wastewater, copper nitrate hydroxide recovery, and copper sulfide impregnated activated carbon synthesis for gaseous mercury adsorption

Hydrometallurgical processing of electronic waste produces copper (Cu)-containing wastewater. Recycling of Cu is thus crucial, as it reduces the Cu impact on the environment, and increases Cu sustainability in industry. Vacuum distillation provides excellent performance in both metals removal from aqueous solution, metal recovery, and metal impregnation to porous material. Thus, this work aimed to both utilize a vacuum distillation to remove heavy metals (Cu, Na, Ni, Zn and Fe) and recover copper nitrate hydroxide (Cu₂NO₃(OH)₃) from Cu-containing wastewater in industrial applications (e.g., mordant agent in dyeing and pigment for glass), as well as prepare copper sulfide (CuS) impregnated activated carbon for mercury (Hg⁰) adsorption. The experimental results indicated a vacuum distillation metals removal efficiency of over 99.99 % at 60 °C and -72 cm Hg. Additionally, the copper nitrate hydroxide (Cu₂NO₃(OH)₃) crystalline solid derived from the vacuum distillation process achieved 77 % purity, and the copper sulfide impregnated activated carbon (CuSAC) adsorbents were prepared by adding activated carbon (AC) during the vacuum distillation process. In adsorption tests, 50 % CuSAC exhibited the greatest gaseous mercury (Hg⁰) adsorption performance, and it was noted that a high adsorption temperature of 175 °C negatively impacted Hg⁰ adsorption of 50 % CuSAC due to mercury sulfide (HgS) decomposition. Furthermore, in a simulated flue gas (SFG) environment, Hg⁰ capture by CuSAC was shown to be slightly obstructed. In addition, mercury temperature-programmed desorption (Hg-TPD) identified that HgS was the dominant species among adsorbed Hg species of Hg-laden 50 % CuSAC, indicating that Hg⁰ capture of CuSAC was mainly facilitated by sulfur active sites. As such, the vacuum distillation technique proved to efficiently remove metals and leads to successful preparation of adsorbent for Hg. Therefore, the process is an effective treatment method for Cu-containing wastewater, and can be practically applied to capture or recycle Cu in the industry in the future.

Refining Principles and Technical Methodologies to Produce Ultra-Pure Magnesium for High-Tech Applications

During the last decade, magnesium-based medical implants have become the focal point of a large number of scientific studies due to their perceived favorable properties. Implants manufactured from magnesium alloys are not only biocompatible and biodegradable, but they are also the answer to problems associated with other materials like stress shielding (Ti alloys) and low mechanical stability (polymers). Magnesium has also been a metal of interest in another field. By offering superior technical and economic features in comparison to lithium, it has received significant attention in recent years as a potential battery anode alternative. Natural abundancy, low cost, environmental friendliness, large volumetric capacity, and enhanced operational safety are among the reasons that magnesium anodes are the next breakthrough in battery development. Unfortunately, commercial production of such implants and primary and secondary cells has been hindered due to magnesium’s low corrosion resistance. Corrosion investigations have shown that this inferior quality is a direct result of the presence of certain impurities in metallic magnesium such as iron, copper, cobalt, and nickel, even at the lowest levels of concentration. Magnesium’s sensitivity to corrosion is an obstacle for its usage not only in biomedical implants and batteries, but also in the automotive/aerospace industries. Therefore, investigations focusing on magnesium refinement with the goal of producing high and ultra-high purity magnesium suitable for such demanding applications are imperative. In this paper, vacuum distillation fundamentals and techniques are thoroughly reviewed as the main refining principles for magnesium.