A new generation of wood polymer composite with improved thermal stability

Polyether Block Amide as Host Matrix for Nanocomposite Membranes Applied to Different Sensitive Fields

The cornerstones of sustainable development require the treatment of wastes or contaminated streams allowing the separation and recycling of useful substances by a more rational use of energy sources. Separation technologies play a prominent role, especially when conducted by inherently environmentally friendly systems such as membrane operations. However, high-performance materials are more and more needed to improve the separative performance of polymeric materials nanocomposites are ideally suited to develop advanced membranes by combining organic polymers with suitable fillers having superior properties. In this area, polyether block amide copolymers (Pebax) are increasingly adopted as host matrices due to their distinctive properties in terms of being lightweight and easy to process, having good resistance to most chemicals, flexibility and high strength. In this light, the present review seeks to provide a comprehensive examination of the progress in the development of Pebax-based nanocomposite films for their application in several sensitive fields, that are challenging and at the same time attractive, including olefin/paraffin separation, pervaporation, water treatment, flexible films for electronics, electromagnetic shielding, antimicrobial surfaces, wound dressing and self-venting packaging. It covers a wide range of materials used as fillers and analyzes the properties of the derived nanocomposites and their performance. The general principles from the choice of the material to the approaches for the heterogeneous phase compatibilization as well as for the performance improvement were also surveyed. From a detailed analysis of the current studies, the most effective strategies to overcome some intrinsic limitations of these nanocomposites are highlighted, providing guidelines for the correlated research.

Eco-friendly wood-plastic composites from laminate sanding dust and waste poly(propylene) food pails

Plastic pollution caused by non-degradable petrochemical-based plastics has become a serious environmental problem in China, and the reasonable management of industrial waste and renewable resources remains a huge challenge. Here, we report environment-friendly wood-plastic composites (WPCs), prepared from decorative high-pressure laminate (HPL) sanding dust (filler) and waste thermoplastic food pails (matrix), as well as comprehensively evaluate the processability, mechanical and interfacial properties, indoor safety evaluation. The elemental composition and thermal stability of these two residue materials were suitable for the WPC manufacturing process. The content of HPL sanding dust in WPC was fixed at 60 wt%, and the amount of maleic anhydride grafted polypropylene (MAPP) added was 5 wt%-7 wt%, which maximized the utilization of waste resources, and can obtain impact strength as high as 5-6 kJ/m², tensile strength of 35-42 MPa and flexural strength as high as 43-46 MPa. The developed WPCs had low formaldehyde emissions (≤1.53 mg/m³) and slightly improved flame retardancy. Finally, their lower cost (5,035 yuan/ton) and higher eco-efficiency (12.81 yuan/kg CO₂) characteristics allowed them to be compatible with the current sustainable development requirements. This study provides a novel approach for the utilization of industrial waste and recyclable resources for sustainable replacement of wood-based products.

Recovery of Waste Material from Biobags: 3D Printing Process and Thermo-Mechanical Characteristics in Comparison to Virgin and Composite Matrices

The purpose of this study is to limit the environmental impact of packaging applications by promoting the recycling of waste products and the use of sustainable materials in additive manufacturing technology. To this end, a commercial polylactide acid (PLA)-based filament derived from waste production of bio-bags is herein considered. For reference, a filament using virgin PLA and one using a wood-based biocomposite were characterized as well. Preliminary testing involved infrared spectroscopy, differential scanning calorimetry (DSC), and thermogravimetric analysis (TGA). The effect of printing parameters (namely bed temperature, layer thickness, top surface layers, retraction speed, and distance) on the final aesthetics of 3D printed parts was verified. The results allow us to attest that the thermal properties of recycled polymer are comparable to those of virgin PLA and biocomposite. In the case of recycled polymer, after the extrusion temperature, bed temperature, and printing speed are estabilished the lowest allowable layer thickness and an appropriate choice of retraction movements are required in order to realize 3D-printed objects without morphological defects visible to the naked eyes. In the case of wood biocomposite, the printing process was complicated by frequent obstructions, and in none of the operating conditions was it possible to obtain an aesthetically satisfying piece of the chosen geometry (Lego-type bricks) Finally, mechanical testing on the 3D printed parts of each system showed that the recycled PLA behaves similarly to virgin and wood/PLA filaments.

Rotational Rheology of Wood Flour Composites Based on Recycled Polyethylene

In this paper, we study the effect of the addition of wood flour as a filler in a recycled polyethylene (r-PE) in view of its potential applications in 3D printing. The composites, prepared by melt mixing, are characterized with torque measurements performed during the compounding, dynamic rotational rheology, and infrared spectroscopy. Data show that the introduction of wood results in increased viscosity and in sensible viscous heating during the compounding. The r-PE appear to be stable at temperatures up to 180 °C while at higher temperatures the material shows a rheological response characterized by time-increasing viscoelastic moduli that suggests a thermal degradation governed by crosslinking reactions. The compounds (with wood loading up to 50% in wt.) also shows thermal stability at temperatures up to 180 °C. The viscoelastic behavior and the infrared spectra of the r-PE matrix suggests the presence of branches in the macromolecular structure due to the process. Although the addition of wood particles determines increased viscoelastic moduli, a solid-like viscoelastic response is not shown even for the highest wood concentrations. This behavior, due to a poor compatibility and weak interfacial adhesion between the two phases, is however promising in view of common processing technologies as extrusion or injection molding.