Accelerated degradation of Polyetheretherketone (PEEK) composite materials for recycling applications

Aging processes in dental thermoplastics - Thermoanalytical investigations and effects on Vickers as well as Martens hardness

OBJECTIVE

The influence of various aging protocols, representing and accelerating influences present in the dental context, on possible changes in the microstructure and mechanical properties of thermoplastics was investigated. In order to minimize the complexity of the systems, first pure polymers and then later the equivalent dental polymeric materials were analyzed.

MATERIALS AND METHODS

Pure polymers (Poly(methyl methacrylate) - PMMA, Polyoxymethylene homopolymer - POM-H, Polyether ether ketone - PEEK, Nylon 12 - PA12, Polypropylene - PP) were analyzed before as well as after applying different aging protocols relevant to the oral environment (ethanol, thermocycling, alkaline and acidic setting) by differential scanning calorimetry (DSC) and thermogravimetric analysis (TGA). The thermoanalytical parameters used were glass transition temperature (Tg), melting peak and crystallization peak temperature (Tpm, Tpc) and decomposition behavior. In a second step selected commercially available dental products (Telio CAD - PMMAD, Zirlux Acetal - POMD, Juvora Natural Dental Disc - PEEKD) aged by the protocol that previously showed strong effects were examined and additionally tested for changes in their Vickers and Martens hardness by Mann-Whitney-U test.

RESULTS

The combinations of pure polymers and viable aging protocols analyzed within this study were identified via TGA or DSC as PA12 & thermocycling, POM-H & denture cleanser/lactic acid/ethanol, PP & lactic acid. The dental polymeric materials PMMAD and POMD due to aging in lactic acid showed slight but significantly (p < 0.01) reduced Vickers and partly Martens hardness. PEEK showed the greatest material resistance within this study.

Stress distribution and fracture resistance of green reprocessed polyetheretherketone (PEEK) single implant crown restorations compared to unreprocessed PEEK and Zirconia: an in-vitro study

BACKGROUND

It is unclear which crown materials are optimum to disperse the generated stresses around dental implants. The objective of this study is to assess stress distribution and fracture resistance of green reprocessed Polyetheretherketone (PEEK) in comparison to un-reprocessed PEEK and zirconia single implant crown restorations.

METHODS

Twenty crowns (n = 20) were obtained, five from zirconia and fifteen from pressed PEEK that were subdivided into 3 groups of five specimens each (n = 5) according to weight% of reprocessed material used. A 100% new PEEK was used for the first group, 50% new and 50% reprocessed PEEK were used for the second group, and a 100% reprocessed PEEK was used for the third group. Epoxy resin model with dental implant in the second mandibular premolar was constructed with strain gauges located mesially and distally to the implant to record strain while a load of 100 N was applied with 0.5 mm/min then specimens of all groups were vertically loaded till failure in a universal testing machine at cross head speed 1 mm/min. Data was statistically analyzed by using One-way Analysis of Variance (ANOVA) followed by Post-hoc test when ANOVA test is significant.

RESULTS

No significant difference between strain values of tested groups (p = 0.174) was noticed. However, a significant difference between fracture resistance values was noticed where the zirconia group recorded a significantly higher value (p < 0.001).

CONCLUSIONS

Implant restorative materials with different moduli of elasticity have similar effects regarding stresses distributed through dental implant and their surrounding bone. Reprocessed PEEK implant restorations transmit similar stresses to dental implant and surrounding bone as non-reprocessed PEEK and zirconia restorations. Zirconia failed at higher load values than all tested PEEK restorations but all can be safely used in the posterior area as crown restorations for single implants.

CLINICAL RELEVANCE

Applying "green dentistry" principles may extend to include reprocessing of pressed PEEK restorative materials without affecting the material's shock absorption properties.

Preparation of CF/PEEK Composites with High Mechanical Performance Using PEEK Derivatives as the Sizing Agent

Owing to their excellent physical and chemical properties, the carbon fibre reinforced poly(ether-ether-ketone) composites (CF/PEEK) are widely used in aerospace applications such as rockets, missiles, and high-speed vehicles. However, both carbon fibre (CF) and poly(ether-ether-ketone) (PEEK) have inert molecular chain structures, which seriously affect the interfacial properties of CF/PEEK composites. In this study, to improve the properties of CF/PEEK composites, carboxylated PEEK (PEEK-COOH) with different carboxylation degrees is synthesized as the sizing agent by a "two-step" method. Then, the activated CF surface is coated by PEEK-COOH sizing layers with different functionalization degrees to prepare the CF/PEEK composites. The results show that the interfacial properties of CF/PEEK composites are improved after applying the sizing agent. When the carboxylation degree of PEEK-COOH is 19.61%, the flexural strength, flexural modulus, and interlaminar shear strength (ILSS) of CF/PEEK composites reach 489.34 MPa, 25.387 GPa, and 81.3 MPa, respectively. In addition, the use of PEEK-COOH sizing agents can form an excellent transition layer between CF and PEEK, creating an efficient stress transfer system and facilitating an even stress distribution between CF and PEEK. Furthermore, the main mechanism of material fracture changes from CF debonding to CF and resin fracture.

Thermoplastic Pultrusion: A Review

Pultrusion is one of the most efficient methods of producing polymer composite structures with a constant cross-section. Pultruded profiles are widely used in bridge construction, transportation industry, energy sector, and civil and architectural engineering. However, in spite of the many advantages thermoplastic composites have over the thermoset ones, the thermoplastic pultrusion market demonstrates significantly lower production volumes as compared to those of the thermoset one. Examining the thermoplastic pultrusion processes, raw materials, mechanical properties of thermoplastic composites, process simulation techniques, patents, and applications of thermoplastic pultrusion, this overview aims to analyze the existing gap between thermoset and thermoplastic pultrusions in order to promote the development of the latter one. Therefore, observing thermoplastic pultrusion from a new perspective, we intend to identify current shortcomings and issues, and to propose future research and application directions.

Electrophoretic Co-deposition of Polyetheretherketone and Graphite Particles: Microstructure, Electrochemical Corrosion Resistance, and Coating Adhesion to a Titanium Alloy

The present study explores the possibilities of fabricating a graphite/polyetheretherketone (PEEK) composite coating on a Ti-6Al-4V titanium alloy through duplex treatment consisting of electrophoretic deposition (EPD) and heat treatment. It has been found that the electrophoretic co-deposition of graphite and PEEK microparticles can be performed from environmentally-friendly pure ethanolic suspensions. Zeta potential measurements and a study of the interaction between both particle types with the use of transmission electron microscopy allowed potential mechanisms of particle co-deposition to be indicated. Microstructure characterization was performed on macro-, micro- and nanoscale using visible light microscopy, X-ray diffractometry and electron microscopy. This allowed the coating homogeneity and distribution of graphite particles in the polymer matrix to be described. Graphite particles in the form of graphene nanosheet packages were relatively evenly distributed in the coating matrix and oriented parallel to the coating surface. The heat-treated coatings showed high scratch resistance and no adhesive type destruction was observed, but they were highly susceptible to deformation. The corrosion measurements were performed with use of electrochemical techniques like open circuit potential and linear sweep voltamperometry. The coated alloy indicated better electrochemical corrosion resistance compared with the uncoated alloy. This work showed the high versatility of the electrophoretic co-deposition of graphite and PEEK particles, which combined with post-EPD heat treatment allows composite coatings to be fabricated with controlled distribution of graphite particles.

A thermotropic poly(ether ketone) based on the p-quaterphenyl unit: evidence for a smectic C phase

A poly(ether ketone) based on the p-quaterphenyl unit shows liquid crystalline character, forming a smectic C phase from the isotropic melt.

The Influence of Electrophoretic Deposition Parameters and Heat Treatment on the Microstructure and Tribological Properties of Nanocomposite Si3N4/PEEK 708 Coatings on Titanium Alloy

Nanocomposite Si3N4/PEEK 708 coatings were successfully fabricated on the Ti-6Al-4V alloy substrate by electrophoretic deposition (EPD) and post-EPD heat treatment. The addition of chitosan polyelectrolyte into ethanolic-based suspensions enabled the cathodic co-deposition of ceramic and polymeric particles. Zeta potential measurements allowed the elaboration of stable suspensions. The selection of the optimal EPD voltage and time enabled uniform coatings to be obtained. Heating above the PEEK melting point and cooling with a furnace or in water resulted in the formation of dense coatings with semi-crystalline or amorphous polymer structures, respectively. Both coatings with a thickness in the range of 90–105 µm had good adhesion and scratch resistance to the substrates, despite the presence of relatively high degrees of open porosity. The coatings improved the tribological properties of the titanium alloy. However, a strong relationship between the polymeric matrix structure and wear resistance was observed. Semi-crystalline coatings proved to be significantly more wear resistant than amorphous ones.

Mechanical and thermal properties and cytotoxicity of Al2O3 nano particle-reinforced poly(ether-ether-ketone) for bone implants

A novel preparation method for a PEEK/Al₂O₃ composite biomaterial for human bone implantation was proposed.

Characterisation of a novel poly (ether ether ketone)/calcium sulphate composite for bone augmentation

Background

Calcium sulphate (CS) has been used in bone grafting since the 1800s. It has not replaced autograft as the gold standard, however, since its dissolution occurs rapidly in bodily fluids, meaning that the material cannot support long-term bone growth. Here, the polymer poly (ether ether ketone) (PEEK) was used to slow dissolution in in vitro physiological environments and augment the mechanical properties of the material.

Methods

PEEK/CS specimens were fabricated by combining powders of PEEK and CS with water, resulting in a hardening paste. To enhance physical interactions between phases, cylindrical specimens were heat-treated to melt and fuse the PEEK. Following analysis of physical and chemical interactions by SEM and FT-IR respectively, dynamic ageing in PBS and compression testing was undertaken to measure how the PEEK influenced the mechanical properties of the final parts. Changes in structure and chemistry were determined using helium pycnometry, SEM and analysis of powder XRD patterns.

Results

Powders of PEEK and CS hemihydrate (CSH) (CaSO₄.0.5H₂O) were combined with PEEK at 0 wt%, 2.5 wt%, 20 wt%, 40 wt% and 80 wt% and at a P:L ratio of 0.85 g/mL. The subsequently hardened structures were heat-treated, which initiated the melting of PEEK and dehydration of CSD (CaSO₄.2H₂O) to the CS anhydrite (CSA) (CaSO₄) phase, which changed colour and apparent volume. FT-IR and SEM analysis revealed heat treatment of PEEK/CS specimens facilitated both physical and chemical interactions between phases. Over a period of 21 days of ageing in PBS, the hydration of CS was determined by XRD and improved specimen longevity at all levels of PEEK wt% loading was measured compared with the control. Importantly, increasing PEEK wt% loading resulted in a marked increase in the mechanical properties of PEEK/CS specimens in terms of both compressive strength and modulus.

Conclusions

Reinforcement of CS with PEEK significantly enhanced in vitro dissolution resistance, in addition to enhancing mechanical properties. This composite therefore has significant future potential as a bone graft replacement.

Electronic supplementary material

The online version of this article (doi:10.1186/s40824-017-0093-7) contains supplementary material, which is available to authorized users.