Recycling of acrylonitrile–butadiene–styrene (ABS) copolymers from waste electrical and electronic equipment (WEEE), through using an epoxy-based chain extender

Recycling of Acrylonitrile Butadiene Styrene from Electronic Waste for the Production of Eco-Friendly Filaments for 3D Printing

In this work, acrylonitrile butadiene styrene (ABS) copolymer from electronic waste (e-waste) was used to produce filaments for application in 3D printing. Recycled ABS (rABS) from e-waste was blended with virgin ABS (vABS) in different concentrations. By differential scanning calorimetry, it was observed that the values of the glass transition temperatures for vABS/rABS blends ranged between the values of vABS and rABS. Torque rheometry analysis showed that the processability of vABS was not compromised with the addition of rABS. Rheological measurements showed that the viscosity of vABS was higher than that of rABS at low frequencies and indicated that vABS and rABS are immiscible. Impact strength (IS) tests of the 3D printed samples showed an increase in the IS with an increase in the rABS content up to 50 wt%. Blending vABS with rABS from e-waste is promising and proved to be feasible, making it possible to recycle a considerable amount of plastics from e-waste and, thus, contributing to the preservation of the environment.

Adsorbents obtained from recycled polymeric materials for retention of different pollutants: A review

Polymeric waste is an environmental problem, with an annual world production of approximately 368 million metric tons, and increasing every year. Therefore, different strategies for polymer waste treatment have been developed, and the most common are (1) redesign, (2) reusing and (3) recycling. The latter strategy represents a useful option to generate new materials. This work reviews the emerging trends in the development of adsorbent materials obtained from polymer wastes. Adsorbents are used in filtration systems or in extraction techniques for the removal of contaminants such as heavy metals, dyes, polycyclic aromatic hydrocarbons and other organic compounds from air, biological and water samples. The methods used to obtain different adsorbents are detailed, as well as the interaction mechanisms with the compounds of interest (contaminants). The adsorbents obtained are an alternative to recycle polymeric and they are competitive with other materials applied in the removal and extraction of contaminants.

Biodegradable epoxy thermosetting system with high adhesiveness based on glycidate-acid anhydride curing

Biodegradable epoxy thermosets were developed by curing through copolymerization of a diglycidate monomer, a bifunctional epoxide bearing ester linkages, with cyclic acid anhydrides as a biosafe thermosetting system. The cured products of the glycidate exhibit high adhesiveness, identical to analogous cured products of conventional glycidyl ethers. Even an inert cycloolefin polymer and polyimide can be adhered. The cured products of the glycidate can be hydrolytically and biologically degraded. The biodegradation of the glycidate thermoset in compost completely proceeded within 2 weeks.

Waste acrylonitrile butadiene styrene (ABS) incorporated with polyvinylpyrrolidone (PVP) for potential water filtration membrane

Acrylonitrile butadiene styrene (ABS) is one of the most common fused-filament feedstocks for 3D printing. The rapid growth of the 3D printing industry has resulted in huge demand for ABS filaments; however, it generates a large amount of waste. This study developed a novel method using waste ABS to fabricate electrospun nanofiber membranes (ENMs) for water filtration. Polyvinylpyrrolidone (PVP) was employed to modify the properties of waste ABS, and the effect of PVP addition in the range of 0-5 wt% was investigated. The results showed that adding PVP increased the viscosity and surface tension but decreased the conductivity of the precursor solution. After electrospinning, PVP could reduce the number of beads, increase the porosity and fiber diameter, and improve the wettability of the fabricated fibers. Moreover, the bilayer of ABS ENMs achieved a high flux value between 2951 and 48 041 L m-2 h-1 and a high rejection rate of 99%. Our study demonstrates a sustainable strategy to convert waste plastics to inexpensive materials for wastewater treatment membranes.

Sono-oxidation treatment of hazardous ABS/PC surface for its selective separation from ESR styrene plastics

This study reports the selective hydrophilization of the ABS/PC blend surface using the peroxide-sonochemical system and then its selective separation by froth flotation technique from other ABS-based plastics (ABS, ABS/PMMA) and PS/HIPS in electronic shredder residue (ESR). FT-IR and XPS measurements confirm that the hydrophilic moiety development on the ABS/PC surface led to increasing the wettability of ABS/PC and then decreased its floatability. The confocal scanning results also support the enhancement of microscale roughness of the treated ABS/PC surface. The enhanced surface roughness is attributed to the oxidative process which degrades hydrophobic moieties and promotes hydrophilic functional groups on the ABS/PC surface using commercial oxidant peroxide and ultrasound. This study also investigated removal of Br-containing compounds on the ABS/PC surface. The optimum conditions for selectively ABS/PC separation are peroxide concentration 2%, power cycle 70%, treatment time 5 min, temperature 50 °C, floating agent concentration 0.4 mg/L, flotation time 2 min, and airflow rate 0.5 L/min. ABS/PC was selectively separated from ESR styrene plastics with high recovery and purity of 98.9% and 99.8%, respectively. Hence, the developed novel surface treatments having removal of hazardous Br chemicals and none-formation of secondary pollutants should be applied for upgrading plastic recycling quality.

3D-MID Technology for Surface Modification of Polymer-Based Composites: A Comprehensive Review

The three-dimensional molded interconnected device (3D-MID) has received considerable attention because of the growing demand for greater functionality and miniaturization of electronic parts. Polymer based composite are the primary choice to be used as substrate. These materials enable flexibility in production from macro to micro-MID products, high fracture toughness when subjected to mechanical loading, and they are lightweight. This survey proposes a detailed review of different types of 3D-MID modules, also presents the requirement criteria for manufacture a polymer substrate and the main surface modification techniques used to enhance the polymer substrate. The findings presented here allow to fundamentally understand the concept of 3D-MID, which can be used to manufacture a novel polymer composite substrate.

Development of recycled blends based on cables and wires with plastic cabinets: An effective solution for value addition of hazardous waste plastics

The recycling of polyvinyl chloride (PVC) recovered from the plastic insulations in wires and cables is a rising concern in the current situation due to its hazardous behaviour during recycling. Similarly, high-impact polystyrene (HIPS) and acrylonitrile butadiene styrene (ABS) used in the structural components of electrical and electronic equipment are also generated in large quantities. In the current work, three agendas were fixed: (a) to determine the effect of recycled polymeric material (HIPS and ABS) recovered from different sources on the mechanical property of the polymeric blends; (b) to formulate a high-impact strength blend; and (c) to deduce a mechanism for improved impact strength. The mechanical characterizations were conducted on the entire blends formulated. Among them, the recycled blend composed of recycled PVC (r-PVC) and recycled ABS (r-ABS) (segregated from uninterrupted power supply housing) and recycled HIPS (r-HIPS; collected from television housing) was confined for further physio-mechanical and thermal analysis. Besides, the r-PVC/r-ABS systems had shown better mechanical properties than r-PVC/r-HIPS systems in similar composition. The impact strength of blend r-PVC/r-ABS (70:30) was found to be 250 J/m, which was 200% more than the blend r-PVC/r-ABS (0:100). The compatibility and non-compatibility in PVC/ABS and PVC/HIPS blends respectively were explained with thermal, mechanical and morphological characterizations. Furthermore, a plausible cross-linking mechanism is developed between ABS and PVC, which controls the release of chlorine atoms into the environment.

The synthesis of nanofiber membranes from acrylonitrile butadiene styrene (ABS) waste using electrospinning for use as air filtration media

Acrylonitrile butadiene styrene (ABS) waste has been successfully recycled into nanofiber membranes by an electrospinning method for air filter applications. The ABS precursor solutions were made by dissolving the ABS waste in three different solvents, DMAc, DMF, and THF, with various concentrations of 10, 20, and 30 wt%. The solvent and solution concentrations affected the fiber properties (size and morphology) and membrane properties (wettability, crystallinity, and mechanical). Accordingly, we tested the fabricated membranes using SEM, FTIR, XRD, water contact angle, and tensile strength test measurements. The SEM images depicted three different morphologies, i.e. beads, beaded fibers, and pure fibers. The FTIR spectra showed that the solvents completely evaporated during the electrospinning process. The water contact angle test exhibited the hydrophobic properties of all the membrane samples. The XRD spectra showed the amorphous structures of all the membranes. The tensile strength test showed that the membranes fabricated using DMF and DMAc solvents had the best mechanical properties. Considering the fiber size, wettability, and mechanical properties, the membranes fabricated using DMAc and DMF solvents had the best criteria as air filter media. Filtration tests on the membranes fabricated using DMAc and DMF solvents with various solution concentrations depicted that the beads affected the membrane pressure drop and efficiency. The beads gave more space among the fibers, which facilitated the air flow through the membrane. The beads greatly reduced the pressure drop without an overly reduced membrane filtration efficiency. This led to a high-quality factor of the membranes that demonstrated their applicability as potential air filter media.

Characterization of Polystyrene Wastes as Potential Extruded Feedstock Filament for 3D Printing

The recyclability of polystyrene, acrylonitrile butadiene styrene and polyvinylchloride waste and their use as a source for 3D printing were studied. Filaments of about 3 mm in diameter were extruded successfully with a small-size extruder. The processed filaments were tested on a broad range of parameters-melt flow index, glass transition temperature, tensile properties and a pyrolysis scenario were obtained. The measured parameters were compared with parameters of virgin counterparts presented in the literature. In order to estimate the composition of the recycled material, Fourier Transform Infrared and elemental analysis of the samples was done.

Prediction of the yellowing of styrene-stat-acrylonitrile and acrylonitrile-butadiene-styrene during processing in an internal mixer

The objective of this study was to build a model that can predict the yellowing of styrene-stat-acrylonitrile (SAN) and acrylonitrile-butadiene-styrene (ABS) during processing in an internal mixer. Considering the change of color of SAN and ABS as they degrade, we correlate the yellowing of SAN and ABS to process parameters. We propose a method to represent the energy of mixing of polymer blends in an internal mixer to understand the complex mixing process of materials under different mixing conditions. Indeed, during processing, the properties of polymers could be affected by both thermal and mechanical degradation leading to several mechanisms of degradation. We presented a simplified model “h” taking into account the contribution of each process parameters applied in the internal mixer. Three process parameters were studied: the temperature T, the rotation speed of the blades V, and the residence time t. Thanks to this method of approach, a good correlation between the yellowing of styrenics and the mixing energy in the internal mixer was described. We validated this equation with two polymers: SAN and ABS, and this model can now predict the yellowing of SAN and ABS as a function of the process parameters in an internal mixer.

Mechanical and chemical recycling of solid plastic waste

This review presents a comprehensive description of the current pathways for recycling of polymers, via both mechanical and chemical recycling. The principles of these recycling pathways are framed against current-day industrial reality, by discussing predominant industrial technologies, design strategies and recycling examples of specific waste streams. Starting with an overview on types of solid plastic waste (SPW) and their origins, the manuscript continues with a discussion on the different valorisation options for SPW. The section on mechanical recycling contains an overview of current sorting technologies, specific challenges for mechanical recycling such as thermo-mechanical or lifetime degradation and the immiscibility of polymer blends. It also includes some industrial examples such as polyethylene terephthalate (PET) recycling, and SPW from post-consumer packaging, end-of-life vehicles or electr(on)ic devices. A separate section is dedicated to the relationship between design and recycling, emphasizing the role of concepts such as Design from Recycling. The section on chemical recycling collects a state-of-the-art on techniques such as chemolysis, pyrolysis, fluid catalytic cracking, hydrogen techniques and gasification. Additionally, this review discusses the main challenges (and some potential remedies) to these recycling strategies and ground them in the relevant polymer science, thus providing an academic angle as well as an applied one.

Simultaneous determination of the styrene unit content and assessment of molecular weight of triblock copolymers in adhesives by a size exclusion chromatography method

The content of styrene units in nonhydrogenated and hydrogenated styrene-butadiene-styrene and styrene-isoprene-styrene triblock copolymers significantly influences product performance. A size exclusion chromatography method was developed to determine the average styrene content of triblock copolymers blended with tackifier in adhesives. A complete separation of the triblock copolymer from the other additives was realized with size exclusion chromatography. The peak area ratio of the UV and refraction index signals of the copolymers at the same effective elution volume was correlated to the average styrene unit content using nuclear magnetic resonance spectroscopy with commercial copolymers as standards. The obtained calibration curves showed good linearity for both the hydrogenated and nonhydrogenated styrene-butadiene-styrene and styrene-isoprene-styrene triblock copolymers (r = 0.974 for styrene contents of 19.3-46.3% for nonhydrogenated ones and r = 0.970 for the styrene contents of 23-58.2% for hydrogenated ones). For copolymer blends, the developed method provided more accurate average styrene unit contents than nuclear magnetic resonance spectroscopy provided. These results were validated using two known copolymer blends consisting of either styrene-isoprene-styrene or hydrogenated styrene-butadiene-styrene and a hydrocarbon tackifying resin as well as an unknown adhesive with styrene-butadiene-styrene and an aromatic tackifying resin. The methodology can be readily applied to styrene-containing polymers in blends such as poly(acrylonitrile-butadiene styrene).

Role of electrochemically in-house synthesized and functionalized graphene nanofillers in the structural performance of epoxy matrix composites

The present study focuses on the intriguing enhancement in the mechanical properties of an epoxy-based composite structure resulting from the incorporation of in-house synthesized functionalized graphene nanosheets (f-GNSs) as nanofillers. The f-GNSs were obtained by anionic electrochemical intercalation and exfoliation with 2 M H₂SO₄, HClO₄, and HNO₃ protic electrolytes. The structural properties of the as-synthesized GNSs were analyzed by XRD and Raman spectroscopy. The (002) and (001) lattice planes of graphene and graphene oxide are observed at around 24.5° and 11° (2θ), respectively, in the XRD spectra. The characteristic peaks at around 1345, 1590, and 2700 cm^-1 correspond to the D, G, and 2D bands of the GNSs in the Raman spectra. Quantification of the functional groups and sp² contents in the GNSs were further analyzed by XPS. Morphological characterization of the f-GNSs reveals that the exfoliated carbon sheets consist of 2-8 layers. The composites are then fabricated by addition of these f-GNSs nanofillers, and the effect of the wt% of the nanofillers on the mechanical properties of the composites is analyzed with the three-point bend test and fractography analysis through interfacial morphological analysis. The addition of 0.1 wt% of nitric-acid-exfoliated f-GNSs nanofiller results in maximum increases of 42.6% and 28.2% in the flexural strengths of neat epoxy resin and glass fiber/epoxy polymer composite structures, respectively. Similarly, the moduli increase by 33.5% and 57.7% in the neat epoxy resin and glass fiber/epoxy polymer composite structures, respectively. The effect of epoxy/f-GNSs interfacial bonding in the composite structure was studied by DSC analysis.

Sustainable and Selective Separation of PVC and ABS from a WEEE Plastic Mixture Using Microwave and/or Mild-Heat Treatment with Froth Flotation

This study reports simple, selective, and sustainable separation of chlorinated plastic (polyvinyl chloride, PVC) and acrylonitrile butadiene styrene (ABS) containing brominated flame retardants (BFRs) from mixed waste electrical and electronic equipment (WEEE) plastics using microwave and/or mild-heat treatment. Microwave treatment after plastic coating with powdered activated carbon (PAC) selectively increased the hydrophilicity of the PVC surface, which facilitated PVC separation (100% recovery and purity) from the WEEE plastic mixture under the optimum flotation conditions. A further mild-heat treatment for 100 s facilitated selective separation with the highest recovery and purity (100%) of PAC-coated ABS containing BFRs from the remaining plastic mixture due to selective formation of a twisted structure with a lower density than water and the untreated ABS. Mild-heat treatment only of PAC-coated WEEE plastic mixture resulted in successful recovery of (100%) the ABS and PVC. However, the recovered PVC had slightly reduced purity (96.8%) as compared to that obtained using the combined heat and microwave treatments. The combination of both treatments with flotation facilitated selective and sustainable separation of PVC and ABS from WEEE plastics to improve their recycling quality.

Influence of impurities on the performances of HIPS recycled from Waste Electric and Electronic Equipment (WEEE)

In order to produce a high quality recycled material from real deposits of electric and electronic equipment, the rate of impurities in different blended grades of reclaimed materials has to be reduced. Setting up industrial recycling procedures requires to deal with the main types of polymers presents in WEEE (Waste Electric and Electronic Equipment), particularly High Impact Polystyrene (HIPS) as well as other styrenic polymers such as Acrylonitrile-Butadiene-Styrene (ABS), Polystyrene (PS) but also polyolefin which are present into WEEE deposit as Polypropylene (PP). The production of a substantial quantity of recycled materials implies to improve and master the compatibility of different HIPS grades. The influence of polymeric impurities has to be studied since automatic sorting techniques are not able to remove completely these fractions. Investigation of the influence of minor ABS, PS and PP polymer fractions as impurities has been done on microstructure and mechanical properties of HIPS using environmental scanning electron microscopy (ESEM) in order to determine the maximum tolerated rate for each of them into HIPS after sorting and recycling operations.

A novel method to investigate the migration regularity of toxic substances from toys to saliva and sweat

A method has been established to study the migration regularity of toxic substances from toys to body and estimate the risk caused by them.