PET-based copolyesters with bisphenol A or bisphenol F structural units: Their distinct differences in pyrolysis behaviours and flame-retardant performances

A High-Phosphorus-Content Polyphosphonate with Combined Phosphorus Structures for Flame Retardant PET

A high-phosphorus-content polyphosphonate (PBDA), containing two phosphorus-based structures: phosphaphenanthrene (DOPO) and phenyl phosphonate groups, was synthesized and used in flame retardant polyethylene terephthalate (PET). Good self-extinguishing property (high UL 94 grade and LOI value), superior flame retardancy (lower heat/smoke release), and high quality retention (high carbon residue) were endowed to PET by PBDA. When 10 wt% PDBA was added, the peak heat release rate (pHRR), total heat release (THR), and total smoke rate (TSR) of PDBA/PET were found to be significantly reduced by 80%, 60.5%, and 21%, respectively, compared to the pure PET, and the LOI value jumped from 20.5% for pure PET to 28.7% with a UL-94 V-0 rating. The flame-retardant mode of action in PET was verified by thermogravimetric analysis-Fourier transform infrared (TGA-FTIR), pyrolysis gas chromatography/mass spectrometry (Py-GC/MS), real-time FTIR, and scanning electron microscopy (SEM). Phosphaphenanthrene and phosphonate moieties in PDBA decomposed in sequence during heating, continuously releasing and keeping high-content PO· and PO2· radicals with a quenching effect and simultaneously promoting the formation of viscous crosslinked char layers causing a high barrier effect. PDBA mainly acted in the gas phase but the condensed-phase flame retardant function was also considerable.

Design and Synthesis of PET-Based Copolyesters with Flame-Retardant and Antidripping Performance

Poly(ethylene terephthalate) (PET) is a fiber-forming polymer with the largest output and widest usage. Its flame retardation is well-achieved via a mechanism of promoting the melt dripping while ignited. However, the melt dripping leads to secondary damage and an immediate empyrosis during fire. How to address the contradiction between the flame retardation and the melt-dripping behavior of PET via an inherent flame-retardant approach becomes a real challenge. This feature article highlights the design and synthesis of novel PET-based copolyesters with flame-retardant and antidripping performance. Three approaches are used to design these copolyesters: "ionic aggregation," "smart self-cross-linking," and "rearrangement at high temperatures." Some new conceptions are proposed accordingly. The synthesis, structure characterization, and properties of those copolyesters are discussed together with the ongoing challenges and limitations at this frontier.

Inherent flame retardation of semi-aromatic polyesters via binding small-molecule free radicals and charring

Semi-aromatic polyesters containing special aryl ether and/or ketone structures show good flame retardancy via binding small-molecule free radicals and forming char during combustion.

Chemical recycling of post-consumer compact discs towards novel polymers for powder coating applications

New processes for the chemical recycling of BPA polycarbonate, directly from post-consumer compact discs, have been developed using renewable resources.