Thermal protection characteristics of polydimethylsiloxane-organoclay nanocomposite

Fabrication of Highly Thermally Resistant and Self-Healing Polysiloxane Elastomers by Constructing Covalent and Reversible Networks

The fabrication of self-healing elastomers with high thermal stability for use in extreme thermal conditions such as aerospace remains a major challenge. A strategy for preparing self-healing elastomers with stable covalent bonds and dynamic metal-ligand coordination interactions as crosslinking sites in polydimethylsiloxane (PDMS) is proposed. The added Fe (III) not only serves as the dynamic crosslinking point at room temperature which is crucial for self-healing performance, but also plays a role as free radical scavenging agent at high temperatures. The results show that the PDMS elastomers possessed an initial thermal degradation temperature over 380 °C and a room temperature self-healing efficiency as high as 65.7%. Moreover, the char residue at 800 °C of PDMS elastomer reaches 7.19% in nitrogen atmosphere, and up to 14.02% in air atmosphere by doping a small amount (i.e., 0.3 wt%) of Fe (III), which is remarkable for the self-healing elastomers that contain weak and dynamic bonds with relatively poor thermal stability. This study provides an insight into designing self-healing PDMS-based materials that can be targeted for use as high-temperature thermal protection coatings.

Improving the Heat and Ablation Resistance of Silicone Rubber Composites by Incorporating Hollow Microspheres

For thermal protection materials (TPMs) which are used to protect space vehicles from extreme thermomechanical environments, the thermal conductivity of the original material and the char layer that has formed during ablation plays a significant role in determining the ablation performance. In order to investigate this, in this study, we introduced glass hollow microspheres (GHMs), phenolic hollow microspheres (PHMs), and acrylonitrile-methyl methacrylate copolymer hollow microspheres (AMHMs) into silicone rubber (SR), and the ablation performance of these composites was systematically studied. The thermogravimetric results showed that the residue yield of the SR composites was increased with the incorporation of the hollow microspheres. Compared to the SR composites without the hollow microspheres, the residue weight values under 800 °C (R₈₀₀) of the SR composites with the 30 parts of fumed silica per hundred of the SR (phr) addition of GHMs, PHMs, and AMHMs were increased from 10.11% to 21.70%, 18.31%, and 20.83%, respectively. The ablation tests showed that the addition of the AMHMs enhanced the ablation performance of the SR composites because the linear ablation rates and the backplane temperature were clearly decreased when compared to the SR composites without the hollow microspheres. This work provides an effective and potential method for preparing thermal protection materials with an improved ablation performance.

Miniature coiled artificial muscle for wireless soft medical devices

Wireless small-scale soft-bodied devices are capable of precise operation inside confined internal spaces, enabling various minimally invasive medical applications. However, such potential is constrained by the small output force and low work capacity of the current miniature soft actuators. To address this challenge, we report a small-scale soft actuator that harnesses the synergetic interactions between the coiled artificial muscle and radio frequency-magnetic heating. This wirelessly controlled actuator exhibits a large output force (~3.1 N) and high work capacity (3.5 J/g). Combining this actuator with different mechanical designs, its tensile and torsional behaviors can be engineered into different functional devices, such as a suture device, a pair of scissors, a driller, and a clamper. In addition, by assuming a spatially varying magnetization profile, a multilinked coiled muscle can have both magnetic field-induced bending and high contractile force. Such an approach could be used in various future untethered miniature medical devices.

Thermal, Mechanical, and Acoustic Properties of Polydimethylsiloxane Filled with Hollow Glass Microspheres

Polydimethylsiloxane (PDMS) is the most widely used silicon-based polymer due to its versatility and its various attractive properties. The fabrication of PDMS involves liquid phase cross-linking to obtain hydrophobic and mechanically flexible material in the final solid form. This allows to add various fillers to affect the properties of the resulting material. PDMS has a relatively low Thermal Conductivity (TC), in the order of 0.2 W/mK, which makes it attractive for thermal insulation applications such as sealing in construction. Although a further decrease in the TC of PDMS can be highly beneficial for such applications, most research on the thermal properties of PDMS composites have focused on fillers that increase the TC rather than decrease it. In the present work, we propose a simple and reliable method for making a PDMS-based composite material with significantly improved thermal insulation properties, by adding hollow glass microspheres (HGMs) to the mixture of the liquid base and the cross-linker (10:1 ratio), followed by degassing and heat-assisted crosslinking. We obtained a 31% reduction of thermal conductivity and a 60% increase in the elastic modulus of samples with HGM content of 17% by weight. At the same time, the sound insulation capacity of the PDMS-HGM composite is slightly decreased in comparison to pure PDMS, as a result of its lower density. Finally, the wettability of the samples had no dependence on HGM content.

Low-Cost Multifunctional Vacuum Chamber for Manufacturing PDMS Based Composites

Polydimethylsiloxane (PDMS) is one of the best known elastomers and has been used in several areas of activity, due to its excellent characteristics and properties, such as biocompatibility, flexibility, optical transparency and chemical stability. Furthermore, PDMS modified with other materials promotes the desired changes to broaden its range of applications in various fields of science. However, the heating, mixing and degassing steps of the manufacturing process have not received much attention in recent years when it comes to blending with solid materials. For instance, PDMS has been extensively studied in combination with waxes, which are frequently in a solid state at room temperature and as a result the interaction and manufacturing process are extremely complex and can compromise the desired material. Thus, in this work it is proposed a multifunctional vacuum chamber (MVC) with the aim to improve and accelerate the manufacturing process of PDMS composites combined with additives, blends and different kinds of solid materials. The MVC developed in this work allows to control the mixing speed parameters, temperature control and internal pressure. In addition, it is a low cost equipment and can be used for other possible modifications with different materials and processes with the ability to control those parameters. As a result, samples fabricated by using the MVC can achieve a time improvement over 133% at the heating and mixing step and approximately 200% at the last degassing step. Regarding the complete manufacturing process, it is possible to achieve an improvement over 150%, when compared with the conventional manufacturing process. When compared to maximum tensile strength, specimens manufactured using the MVC have shown a 39% and 65% improvement in maximum strain. The samples have also shown a 9% improvement in transparency at room temperature and 12% at a temperature of about 75 °C. It should be noted that the proposed MVC can be used for other blends and manufacturing processes where it is desirable to control the temperature, agitation speed and pressure.

Effect of Cellulose Microfiber Silylation Procedures on the Properties and Antibacterial Activity of Polydimethylsiloxane

In this study, the liquid phase and vapor phase procedures for silylating cellulose microfibers by hexamethyldisilazane (HMDS) were compared in terms of efficiency. The influence of functionalization degree on the morphology of microfibers and their interaction with polydimethylsiloxane (PDMS) matrix has been investigated. The antibacterial properties of silylated cellulose microfibers hybridized with Ag nanoparticles, obtained by in situ chemical reduction, were also studied. Sample morphology investigations were carried out using spectroscopy and microscopy techniques (FTIR, XPS, TEM, SEM, EDS, XPS). Trimethylsilyl moieties appear on the surface of the cellulose microfibers after modification and improve the dispersibility of the microfibers, allowing strong interaction with the PDMS matrix and favoring its crosslinking density. Microfibers functionalized by the vapor phase of HMDS show smoother surfaces with higher concentrations of Si-containing groups, resulting in a more hydrophobic wetting behavior and a greater influence on the mechanical properties of the polymer. The silylated cellulose microfiber–Ag nanohybrid shows stronger antimicrobial activity towards Gram-positive and Gram-negative bacteria strains compared to that of the untreated hybrid. A PDMS composite loaded with this hybrid exhibits the ability to inhibit bacterial growth.

Effects of Zirconium Silicide on the Vulcanization, Mechanical and Ablation Resistance Properties of Ceramifiable Silicone Rubber Composites

Ceramifiable silicone rubber composites play important roles in the field of thermal protection systems (TPS) for rocket motor cases due to their advantages. Ceramifiable silicone rubber composites filled with different contents of ZrSi₂ were prepared in this paper. The fffects of ZrSi₂ on the vulcanization, mechanical and ablation resistance properties of the composites were also investigated. The results showed that the introduction of ZrSi₂ decreased the vulcanization time of silicone rubber. FTIR spectra showed that ZrSi₂ did not participate in reactions of the functional groups of silicone rubber. With the increasing content of ZrSi₂, the tensile strength increased first and then decreased. The elongation at break decreased and the permanent deformation increased gradually. The thermal conductivity of the composite increased from 0.553 W/(m·K) to 0.694 W/(m·K) as the content of the ZrSi₂ increased from 0 to 40 phr. In addition, the thermal conductivity of the composite decreased with the increase of temperature. Moreover, thermal analysis showed that the addition of ZrSi₂ increased the initial decomposition temperature of the composite, but had little effect on the peak decomposition temperature in nitrogen. However, the thermal decomposition temperature of the composite in air was lower than that in nitrogen. The addition of ZrSi₂ decreased the linear and mass ablation rate, which improved the ablative resistance of the composite. With the ZrSi₂ content of 30 phr, the linear and mass ablation rate were 0.041 mm/s and 0.029 g/s, decreasing by 57.5% and 46.3% compared with the composite without ZrSi₂, respectively. Consequently, the ceramifiable silicone rubber composite filled with ZrSi₂ is very promising for TPS.

A Review on Effect of Nanoreinforcement on Mechanical Properties of Polymer Nanocomposites

Polymer nanocomposites represent a new class of materials that offer an alternative to the conventional filled polymers. In this new class of materials, nanosized reinforcement are dispersed in polymer matrix offering tremendous improvement in performance properties of the polymer. The combination of nanoscale reinforcement and polymer matrix possess outstanding properties and functional performance which play an important role in many field of applications. This review addresses the types of nanoscale materials reinforced in polymer matrix such as nanocellulose, carbon nanotubes (CNTs), graphene, nanofibers and nanoclay followed by the discussion on the effect of these nanoscale reinforcement on mechanical properties of polymer nanocomposites. Besides, the potential use of polymer nanocomposite reinforced with those nanoscale reinforcements in various field of applications also discussed.