Effects of calcium sulfate whisker on the mechanical property, morphological structure and thermal degradation of poly (lactic acid) composites

Titanium Dioxide and Calcium Sulfate Whiskers Are Used for the Preparation of High Performance Polypropylene and Reduce White Pollution

The anti-aging agent TiO2-polyacrylonitrile (PAN) and the mechanical strengthening agent CSW-PAN were prepared by radical polymerization using rutile nano-titanium dioxide (TiO2) and anhydrous calcium sulfate whisker (CSW) as raw materials. The structures of TiO2-PAN and CSW-PAN were characterized using Fourier transform infrared spectroscopy (FTIR) and X-ray photoelectron spectroscopy (XPS). Simultaneously, the mechanical properties, aging properties, and thermal stability of TiO2-PAN/CSW-PAN/polypropylene (PP) composites were studied, and the results showed that the surfaces of nano-titanium dioxide and calcium sulfate whiskers were successfully grafted with acrylonitrile. Owing to the introduction of new elements, such as acrylonitrile, nano-titanium dioxide and calcium sulfate whiskers have anti-aging properties. In comparison of the impact strength and tensile strength of TiO2-PAN/PP and TiO2-PAN/CSW-PAN/PP before aging, it can be proven that adding CSW-PAN can significantly enhance the mechanical properties of TiO2-PAN/CSW-PAN/PP. After 1000 h of aging, the tensile strength of the ternary composite TiO2-PAN/CSW-PAN/PP was 19.88 MPa when the addition amount of TiO2-PAN and CSW-PAN was 3%. Moreover, the impact strength of the ternary composite material TiO2-PAN/CSW-PAN/PP after 1000 h of aging is even better than that of non-aging pure PP materials, proving that the service life of improved PP products is extended, unnecessary waste and environmental pollution can be relieved, and the needs of specific engineering fields can be met.

Preparation of high-performance anti-aging polypropylene by modified nano-TiO2 and calcium sulfate whisker grafted acrylonitrile composite PP

By employing the radical polymerization method, acrylonitrile (AN) was grafted on the surface of nano titanium dioxide (TiO2), and the calcium sulfate whisker (CSW) was modified using the coupling agent KH570 to provide ultraviolet (UV)-absorption capacity. The prepared TiO2-PAN and CSW-PAN materials can improve the anti-aging performance and mechanical properties of polypropylene (PP) and meet the application requirements of high-performance polypropylene. Further, the obtained PP composites show prolonged service life and application scope, which can effectively reduce white waste and avoid both resource waste and environmental pollution.

Synthesis of high-length calcium sulfate whisker, an ideal substitute of the plant-based pulp fiber for papermaking

As a byproduct of the industrial synthesis of phosphoric acid, there was a large quantity of phosphor gypsum (PG) accumulation, which needs enormous storage space and endangers the environment. The preparation of calcium sulfate whisker (CSW) from waste PG could solve the large amounts of PG accumulation and substitute the plant-based pulp fiber, reducing the pollution of wastewater in paper and pulp industries. In this work, the CSW, which length could reach 230 μm, was fabricated from the PG in a glycerol-water solution. It could be found that the glycerol-water volume ratio of 4:6 was the best ratio that could reduce the water activity and accelerate the phase transition from calcium sulfate dihydrate (CSD) to CSW. Meanwhile, the CSW, after calcination, could prepare the anhydrous calcium sulfate whisker (ACSW) with low solubility in water; when the ACSW substitution rate reached 50%, the property of the complex paper could still satisfy the standard of mechanical and optical for offset book paper.

Study on Blending of Wall Material of the Nonel Tube by CSW/PE-g-MAH

In order to improve the strength and resistance of ordinary nonel tubes, calcium sulfate whiskers (CSW, treated with silane coupling agent) and maleic anhydride grafted polyethylene (PE-g-MAH) are used to control the wall material of the nonel tube that the blending of the low-density polyethylene was enhanced. The effects of mass fraction of CSW or PE-g-MAH on the tensile properties, interfacial structure, melting and crystallization characteristics, and thermal decomposition behavior of the composite system were studied, and the thermal decomposition kinetics were calculated. The results show that, relative to pure LDPE, the strength of LDPE/CSW (85/15) is increased by 7.58%, and the strength of LDPE/CSW/PE-g-MAH (84/15/1) is increased by 7.58%. The addition of CSW or PE-g-MAH has gradually changed the fracture mode of the LDPE matrix. Thermal analysis shows that CSW can reduce the crystallinity of LDPE. The melting and crystallization characteristics of LDPE/CSW/PE-g-MAH composites have little effect, but the thermal decomposition stability is improved. The kinetic analysis showed that the reaction order (n) was around 1, CSW could improve LDPE/CSW thermal decomposition activation energy, and PE-g-MAH increased the thermal decomposition activation energy of LDPE/CSW/PE-g-MAH.

Kinetic Analysis on Thermal Decomposition of Poly(lactic acid) Toughened by Calcium Sulfate Whiskers

The biocomposites of poly (lactic acid) (PLA) involving 15 % mass fraction of calcium sulfate whiskers (CSW) were prepared via melt-blending technology, in an effort of toughening PLA and enhancing the thermal stability. The morphological structure, impact toughness, thermal stability as well as kinetic analysis on thermal decomposition for PLA/CSW composites were performed thoroughly. The results showed that CSW was organized successfully via silanization, helping to form well-bonded interfaces, and accordingly, the impact toughness increased remarkably. The thermal stability was enhanced by adding whiskers, leading to increased decomposition temperature and decreased mass conversion rate. Kinetic analysis revealed the great dispersions on the reaction order and activation energy. Though, in comparison to pure PLA, the reaction order of PLA/CSW composites increased based on calculation methods except for Carrasco's, the activation energy of the composites declined independently of the applied mathematical models, meaning that thermal decomposition of PLA phase was accelerated by the introduced CSW.

Photocurable modification of inorganic fillers and their application in photopolymers for 3D printing

The reinforcement of photo-crosslinkable calcium sulfate whiskers and their reaction mechanism in photopolymers for 3D printing technology.