Effects of electron-beam irradiation and radiation cross-linker on tensile properties and thermal stability of polypropylene-based carbon fiber reinforced thermoplastic

Increasing Bending Strength of Polycarbonate Reinforced by Carbon Fiber Irradiated by Electron Beam

In an interlayered carbon fiber-reinforced polycarbonate polymer (CFRPC) composite composed of three sized of CF plies, alternating between four PC sheets, designated [PC]4[CF]3, and a new process of activating CF cross-weave cloth plies directly on both sides with homogeneous low-energy electron beam irradiation (HLEBI) before lamination assembly and hot pressing at 6.0 MPa and 537 K for 8 min was produced. Experimental results show that a dose of 215 kGy of HLEBI raised the bending strength, σb, at each experimental accumulative probability, Pa, with the σb at a median Pa of 0.50, increasing by 25% over that of the untreated sample. Three-parameter Weibull analysis showed that when quality can be controlled, a dose of 215 kGy of HLEBI can raise the statistically lowest bending strength, σs, at Pa = 0 (94.3 Mpa), with a high correlation coefficient. This is because, although it had a higher bending strength than that in the other experimental conditions, the weakest sample of the 215 kGy data set had a much lower σb value than that of the others. Electron spin resonance (ESR) of the CF showed that naturally occurring dangling bonds in CF were increased at 215 kGy. Charge transfer to the PC occurs, apparently generating stronger bonds, which are possibly covalent, resulting in enhanced adhesion at the CF-PC interface.

Strengthening Process by Electron Beam to Carbon Fiber for Impact Strength Enhancement of Interlayered Thermoplastic-Polypropylene Carbon Fiber Composite

Strong adhesion between recyclable thermoplastic (TP) polymer and carbon fiber (CF) has always been highly sought after. Therefore, for an interlayered CF reinforced TP polypropylene (CFRTPP) composite composed of 3 sized CF plies, alternating between 4 PP sheets, designated [PP]₄[CF]₃, a process of activating CF plies directly on both sides with homogeneous low energy electron beam irradiation (EBI) under N₂ gas, prior to lamination assembly and hot press of 4.0 MPa at 493 K for 3 min was carried out. Experimental results showed EBI dose of 43.2, 129, or 216 kGy significantly raised Charpy impact values, a_uc at all fracture probabilities, P_f. The 129 kGy dose appeared to be at or near optimum increasing a_uc 103%, 83%, and 65% at low-, median-, and high-P_f = 0.07, 0.50, and 0.93; while raising statistically lowest impact value, a_s at P_f = 0 calculated by 3-dimensional Weibull equation about 110%, indicating increased safety and reliability. It is assumed dangling bonds generated by the EBI rapidly form covalent bonds CF:C:O:C:PP and CF:C:C:PP at the interface, along with cross-linking in the PP near the CF. This is by charge transfer from CF to PP.

Electron-mediated control of nanoporosity for targeted molecular separation in carbon membranes

Carbon molecular sieve (CMS) membranes are considered game-changers to overcome the challenges that conventional polymeric membranes face. However, CMS membranes also confront a challenge in successfully separating extremely similar-sized molecules. In this article, high-precision tuning of the microstructure of CMS membranes is proposed by controlled electron irradiation for the separation of molecules with size differences less than 0.05 nm. Fitting CMS membranes for targeted molecular separation can be accomplished by irradiation dosage control, resulting in highly-efficient C₂H_4/C₂H₆ separation for low dosages (∼250kGy, with selectivity ∼14) and ultra-selective H₂/CO₂ separation for high dosages (1000∼2000kGy with selectivity ∼80).The electron irradiated CMS also exhibits highly stabilized permeability and selectivity for long-term operation than the pristine CMS, which suffers from significant performance degradation due to physical aging. This study successfully demonstrates electron irradiation as a possible way to construct “designer” nanoporous carbon membranes out of the standard components mostly confined to pyrolysis conditions.

Controlled molecular separation by membranes requires 2D materials with precise structures to achieve the desired selectivity. Here authors demonstrate precise selectivity tuning in carbon membranes using electron irradiation.

Irradiation Effects in Polymer Composites for Their Conversion into Hybrids

In this paper several aspects of profound modifications caused by high energy exposures are presented as possible candidates for the efficient adjusting processing of polymer materials. The class of hybrid composites receives special attention due to the large spectrum of formulations, where the interphase interaction decisively influences the material properties. They represent potential start points for the intimate uniformity of hybrid morphologies. Their radiation processing turns composites onto hybrid morphology with expected features, because the transferred energy is spent for the modification of components and for their compatibility. The essential changes achieved in radiation processed composites explain the new material behavior and durability based on the peculiar restructuring of polymer molecules that occurred in the polymer phase. During high energy irradiation, the interaction between intermediates born in the constitutive phases may convert the primary composites into hybrids, integrating them into large applicability spheres. During the radiation exposure, the resulting hybrids gain a continuous dispersion by means of new chemical bonds. This type of compounds achieves some specific structural modifications in the polymer phase, becoming stable hybrid composites. The functional properties of hybrids definitely influence the material behavior due to the molecular changes based on the structural reasons. The radiolysis of the vulnerable component becomes an appropriate opportunity for the creation of new material with improved stability. The radiation treatment is a proper conversion procedure by which common mixtures may become continuously reorganized. This review presents several examples for the radiation modifications induced by radiation exposure that allow the compatibilization and binding of components as well as the creation of new structures with improved properties. This approach provides the reference patterns for the extension of radiation processing over the well-conducted adjustments of polymer composites, when certain material features are compulsorily required. From this review, several solutions for the adjustment of regular polymer composites into hybrid systems may become conceivable by the extended radiation processing.

Kinetic Analysis on the Stabilization Effects of Substituted POSS Powders Embedded in γ-Radiolyzed Polypropylene

The present paper proposes a reliable alternative for the increasing stability of polypropylene (PP) by modified polyhedral oligomeric silsesquioxanes (POSS). The chemiluminescence measurements and FTIR records point complementarily out the determinant influence of substituents on the progress of oxidation during the accelerated degradation caused by γ-irradiation. The main kinetic approach of oxidation acting in radiation-induced aging recommends some of the studied structures of modified POSS as appropriate compounds for improving stability of polypropylene at low additive concentration. The analysis of the present results is based on the implication of substituted POSS, whose contribution to the limitation of oxidation is conditioned by the influence of substituents. The delay of the oxidative degradation in studied γ-irradiated polypropylene is the consequence of the interaction between molecular PP fragments and the silanol moieties generated during radiolysis, which are the most vulnerable points of POSS structure.

Influences of Absorbed Dose Rate on the Mechanical Properties and Fiber-Matrix Interaction of High-Density Polyethylene-Based Carbon Fiber Reinforced Thermoplastic Irradiated by Electron-Beam

In this study, a high-density polyethylene (HDPE)-based carbon fiber-reinforced thermoplastic (CFRTP) was irradiated by an electron-beam. To assess the absorbed dose rate influence on its mechanical properties, the beam energy and absorbed dose were fixed, while the absorbed dose rates were varied. The tensile strength (TS) and Young's modulus (YM) were evaluated. The irradiated CFRTP TS increased at absorbed dose rates of up to 6.8 kGy/s and decreased at higher rates. YM showed no meaningful differences. For CFRTPs constituents, the carbon fiber (CF) TS gradually increased, while the HDPE TS decreased slightly as the absorbed dose rates increased. The OH intermolecular bond was strongly developed in irradiated CFRTP at low absorbed dose rates and gradually declined when increasing those rates. X-ray photoelectron spectroscopy analysis revealed that the oxygen content of irradiated CFRTPs decreased with increasing absorbed dose rate due to the shorter irradiation time at higher dose rates. In conclusion, from the TS viewpoint, opposite effects occurred when increasing the absorbed dose rate: a favorable increase in CF TS and adverse decline of attractive hydrogen bonding interactions between HDPE and CF for CFRTPs TS. Therefore, the irradiated CFRTP TS was maximized at an optimum absorbed dose rate of 6.8 kGy/s.