Ordered porous polymer films via phase separation in humidity environment

High-Porosity Foam-Based Iontronic Pressure Sensor with Superhigh Sensitivity of 9280 kPa-1

Flexible pressure sensors with high sensitivity are desired in the fields of electronic skins, human-machine interfaces, and health monitoring. Employing ionic soft materials with microstructured architectures in the functional layer is an effective way that can enhance the amplitude of capacitance signal due to generated electron double layer and thus improve the sensitivity of capacitive-type pressure sensors. However, the requirement of specific apparatus and the complex fabrication process to build such microstructures lead to high cost and low productivity. Here, we report a simple strategy that uses open-cell polyurethane foams with high porosity as a continuous three-dimensional network skeleton to load with ionic liquid in a one-step soak process, serving as the ionic layer in iontronic pressure sensors. The high porosity (95.4%) of PU-IL composite foam shows a pretty low Young's modulus of 3.4 kPa and good compressibility. A superhigh maximum sensitivity of 9,280 kPa^-1 in the pressure regime and a high pressure resolution of 0.125% are observed in this foam-based pressure sensor. The device also exhibits remarkable mechanical stability over 5,000 compression-release or bending-release cycles. Such high porosity of composite structure provides a simple, cost-effective and scalable way to fabricate super sensitive pressure sensor, which has prominent capability in applications of water wave detection, underwater vibration sensing, and mechanical fault monitoring.

PLLA Honeycomb-Like Pattern on Fluorinated Ethylene Propylene as a Substrate for Fibroblast Growth

In this study, we present the surface patterning of a biopolymer poly(l-lactide) (PLLA) for fibroblast growth enhancement. The patterning is based on a self-organized pore arrangement directly fabricated from a ternary system of a solvent-nonsolvent biopolymer. We successfully created a porous honeycomb-like pattern (HCP) on a thermally resistant polymer—fluorinated ethylene propylene (FEP). An important preparation step for HCP is activation of the substrate in Ar plasma discharge. The polymer activation leads to changes in the surface chemistry, which corresponds to an increase in the substrate surface wettability. The aim of this study was to evaluate the influence of the PLLA concentration in solution on the surface morphology, roughness, wettability, and chemistry, and subsequently, also on fibroblast proliferation. We confirmed that the amount of PLLA in solution significantly affects the material surface properties. The pore size of the prepared layers, the surface wettability, and the surface oxygen content increased with an increasing amount of biopolymer in the coating solution. The optimal amount was 1 g of PLLA, which resulted in the highest number of cells after 6 days from seeding; however, all three biopolymer concentrations exhibited significantly better results compared to pristine FEP. The cytocompatibility tests showed that the HCP promoted the attachment of cell filopodia to the underlying substrate and, thus, significantly improved the cell–material interactions. We prepared a honeycomb biodegradable support for enhanced cell growth, so the surface properties of perfluoroethylenepropylene were significantly enhanced.

In Search of a Green Process: Polymeric Films with Ordered Arrays via a Water Droplet Technique

As an efficient technique for the preparation of polymeric hexagonal orderly arrays, the breath figure (BF) process has opened a modern avenue for a bottom-up fabrication method for more than two decades. Through the use of the water vapor condensation on the solution surface, the water droplets will hexagonally pack into ordered arrays, acting as a template for controlling the regular micro patterns of polymeric films. Comparing to the top-down techniques, such as lithography or chemical etching, the use of water vapor as the template provides a simple fabrication process with sustainability. However, using highly hazardous solvents such as chloroform, carbon disulfide (CS2), benzene, dichloromethane, etc., to dissolve polymers might hinder the development toward green processes based on this technique. In this review, we will touch upon the contemporary techniques of the BF process, including its up-to-date applications first. More importantly, the search of greener processes along with less hazardous solvents for the possibility of a more sustainable BF process is the focal point of this review.

Dynamic effects and adhesion of water droplet impact on hydrophobic surfaces: bouncing or sticking

This work reported the dynamic effects of water droplet impact on flat, porous and pincushion structure films of star shaped polyhedral oligomeric silsesquioxane (POSS) fluorinated acrylates, POSS-poly(trifluoroethyl methacrylate)₈ (POSS-(PTFEMA)₈) and POSS-(poly(trifluoroethyl methacrylate)-b-poly(methyl methacrylate))₈ (POSS-(PTFEMA-b-PMMA)₈), using the breath figure method. The porous and pincushion structure films with different surface chemical compositions were obtained by controlling the copolymer structure and temperature and by stripping of the surface. The water contact angles on the different films were measured, and the water droplets on the pincushion structure films when reversed at 45°, 90°, 135° and 180° were also studied. It was found that the pincushion structure films revealed a water adhesion ability. Furthermore, the water droplet impact behavior on these films was investigated. The morphology variations of water droplets, spreading diameter of the droplets, energy conversion, restitution coefficient and adhesion force were examined. Finally, the schematic illustration of water droplets under the static and dynamic states in contact with the pincushion and porous structure surfaces was proposed. It is critical to materialize various applications such as microdroplet transportation, soil erosion, spray painting, anti-icing surface and antifouling agents for textiles.

Taming Self-Organization Dynamics to Dramatically Control Porous Architectures

We demonstrate templating of functional materials with unexpected and intricate micro- and nanostructures by controlling the condensation, packing, and evaporation of water droplets on a polymer solution. Spontaneous evaporation of a polymer solution induces cooling of the liquid surface and water microdroplet condensation from the ambient vapor. These droplets pack together and act as a template to imprint an entangled polymer film. This breath figure (BF) phenomenon is an example of self-organization that involves the long-range ordering of droplets. Equilibrium-based analysis provides many insights into contact angles and drop stability of individual drops, but the BF phenomenon remains poorly understood thus far, preventing translation to real applications. Here we investigate the dynamics of this phenomenon to separate out the competing influences and then introduce a modulation scheme to ultimately manipulate the water vapor-liquid equilibrium independently from the solvent evaporation. This approach to BF control provides insights into the mechanism, a rationale for microstructure design, and evidence for the benefits of dynamical control of self-organization systems. We finally present dramatically different porous architectures from this approach reminiscent of microscale Petri dishes, conical flasks, and test tubes.

Multiple interfaces in self-assembled breath figures

Progress in the breath figure method is reviewed by emphasizing the role of the multiple interfaces and the applications of honeycomb films in separation, biocatalysis, biosensing, templating, stimuli-responsive surfaces and adhesive surfaces.

Hexagonally ordered nanoparticles templated using a block copolymer film through Coulombic interactions

We present a novel and simple method for forming hexagonal gold nanoparticle arrays that uses Coulombic interactions between negatively charged gold nanoparticles on positively charged vertically oriented poly(4-vinylpyridine) cylinders formed in a spin cast polystyrene-b-poly(4-vinylpyridine) block copolymer film. Exposure of the block copolymer film to dibromobutane vapor quaternizes and crosslinks the poly(4-vinylpyridine) domains which allows for the templated deposition of gold nanoparticles into a self-assembled hexagonal array through electrostatic interactions. These systems can form the basis for sensors or next generation nanoparticle based electronics.

Nanostructured material surfaces--preparation, effect on cellular behavior, and potential biomedical applications: a review

Nanostructures play important roles in vivo, where nanoscaled features of extracellular matrix (ECM) components influence cell behavior and resultant tissue formation. This review summarizes some of the recent developments in fostering new concepts and approaches to nanofabrication, such as top-down and bottom-up and combinations of the two. As in vitro investigations demonstrate that man-made nanotopography can be used to control cell reactions to a material surface, its potential application in implant design and tissue engineering becomes increasingly evident. Therefore, we present recent progress in directing cell fate in the field of cell mechanics, which has grown rapidly over the last few years, and in various tissue-engineering applications. The main focus is on the initial responses of cells to nanostructured surfaces and subsequent influences on cellular functions. Specific examples are also given to illustrate the potential nanostructures may have for biomedical applications and regenerative medicine.

In vitro evaluation of polyester-based scaffolds seeded with adipose derived stem cells for peripheral nerve regeneration

To overcome the disadvantages of autografts for peripheral nerve repair, different methods such as artificial nerve conduits have been investigated for an alternative approach. This study demonstrated that solvent casting is a simple but efficient method to create thin polyester-based scaffolds for stem cell delivery. Using poly (ε-caprolactone) and poly (D,L-lactic acid), we produced scaffold films containing heterogenous depressions (pits) on the air surface with a size ranging from 0.5 to 30 μm(2). These scaffolds were moderately hydrophobic; however, they supported the differentiation of adipose derived stem cells (ADSC) into a Schwann cell-like phenotype. The differentiated ADSC (dADSC) expressed S100 protein and glial fibrillary acidic protein and readily adhered to the films and proliferated at a similar rate to those cultured on tissue culture polystyrene. Cells were also positive for proliferating cell nuclear antigen. Furthermore, dADSC retained functional activity and significantly enhanced neurite outgrowth from dorsal root ganglia neurons. This study suggests polymer scaffolds combined with dADSCs could be a promising therapy for peripheral nerve injuries.

Facilitated and site-specific assembly of functional polystyrene microspheres on patterned porous films

Functional patterned materials have received considerable attention because of their potential applications in biochips, sensors, and optical or electronic materials. Here, we report a versatile approach to functional patterned films based on facilitated and site-specific assembly of microspheres. This method includes the hierarchical formation of honeycomb-patterned porous films from amphiphilic block copolymers and the assembly of functional polystyrene microspheres driven by the gravity and the electrostatic interaction. Polystyrene microspheres containing carboxyl groups with a narrow size distribution were synthesized by dispersion polymerization. Honeycomb-patterned porous films were prepared from polystyrene-block-poly(N,N-dimethylaminoethyl methacrylate) (PS-b-PDMAEMA) by the breath figure method and then quaternized. We found that direct deposition of the microspheres on the patterned films reaches high filling ratio only when using ethanol dispersions that can wet the film pores. Plasma treatment of the films improves the hydrophilicity and introduces charged species to the external surface as well as the pore surface, leading to nonspecific assembly of microspheres. Negatively charged microspheres dispersed in buffer solution show a facilitated and site-specific assembly on the quaternized film. The electrostatic interaction as well as the gravity facilitates the assembly and the suborder arrangement of the hydrophilic PDMAEMA block around the pores is responsible for the site-specific assembly. In addition, we demonstrate the applicability of this method in preparing photoluminescent patterns by the assembly of porphyrinated microspheres, which is useful in various fields such as intelligent sensing.

Fabrication of microlens array diffuser films with controllable haze distribution by combination of breath figures and replica molding methods

This work demonstrates the fabrication of a simple, low-cost microlens array (MLA) diffuser film with controllable haze distribution (diffusion effect) by a combination of "breath figures" (BFs) and micro-replica molding methods. Polystyrene (PS) molds obtained by BFs method contain concave, hexagonal packed air holes formed by the condensation of water vapor on cooling surfaces in a chamber in which relevant influence factors can be controlled. The sizes of the air holes in the BFs PS molds can be controlled by varying such factors as chamber temperature, chamber relative humidity, substrate temperature and others. The temperature distribution on the substrate affects the distribution of diameters of the air holes formed in a BFs PS mold. Convex PDMS (poly-dimethylsiloxane) MLAs were obtained by molding from the BFs PS molds. The focal lengths of MLAs were measured and compared with theoretical values. The diffusion effect of the diffuser films with MLAs of diameters 6 microm and 3 microm were compared. The results indicate that an MLA with a smaller diameter has a larger diffusion effect.

Realization of porous poly(methyl methacrylate) films filled with electrodeposited carbon nanotubes

A deposition process on a conducting surface, in which water acted as the dispersed phase and a mixture of poly(methyl methacrylate) and chloroform as the continuous phase, was applied to prepare poly(methyl methacrylate) films. The influence of relative humidity during the film preparation on the surface morphology was investigated by field emission scanning microscopy. High-humidity preparation conditions lead to porous poly(methyl methacrylate) films. These films were then used as templates to perform the selective deposition into the pores of single-walled carbon nanotubes by an electrophoretic method. The attractive properties of carbon nanotubes combined with the versatile properties of poly(methyl methacrylate) open up new opportunities for these nanocomposites to achieve novel architectures in nanodevices and microdevices.

Breath figures in polymer and polymer blend films spin-coated in dry and humid ambience

We investigate effects of two spin-coating parameters, relative humidity (5% < or = RH < or = 80%) in ambient atmosphere and water content (3 wt % < or = f(H2O) < or = 20 wt %) in solution (rich in tetrahydrofuran), on the structure of breath figures (BF) formed in spin-cast films of polar poly(methyl methacrylate) (PMMA) and PMMA mixed with nonpolar polystyrene (PS). Film morphologies, examined with atomic and lateral force microscopy, are analyzed with integral geometry analysis to yield morphological BF measures. In PMMA, water added to solution has much stronger impact than that from moisture on formed BFs, which could be ordered (with conformational entropy S approximately 0.9-1.0). In PMMA/PS, BFs decorate exclusively polar PMMA domains, resulting in morphologies with two length scales (sub-micrometer BFs and domains >10 microm). This suggests a novel strategy for herarchic structure formation in multicomponent polymer films. In PS/PMMA, BFs are better developed than in pure PMMA spin-coated in identical conditions. These observations show that the air boundary layer facing the spin-cast polymer film (region) is more important than the ambient atmosphere.

Design of surface properties of PET films: Effect of fluorinated block copolymers

This paper demonstrates that the addition of fluorinated block copolymers to PET solutions can be used to prepare PET films with controlled surface morphology, porosity and chemical composition, by exploiting the phenomenon known as breath figures (BF) formation during a spin-coating procedure. Surface features, such as number, depth and diameter of pores and chemical composition, can be tuned by varying the experimental conditions: relative humidity, solution composition and amount of the fluorinated block copolymer added to the PET solutions (in the range of 0.5-10 wt% with respect to PET). BF patterns are more evident at relatively high concentrations of PET (3 wt%) and content of fluorinated block copolymer (10 wt% with respect to PET) in the solution. According to the obtained results, the fluorinated block copolymer seems to play a role in different steps of the mechanism of BF formation. XPS measurements showed a surface composition much richer in fluorinated segments than expected from bulk composition. The combined surface roughness and surface segregation of fluorinated segments have only a limited effect on the macroscopic wettability of the surfaces.

Preparation of porous materials with ordered hole structure

This review paper investigates the synthesis of porous structures with controlled hole pattern and provides an overall view of the various factors involved when synthesizing such porous materials. The following factors are discussed: 1) various methods of synthesis to produce the porous structures; 2) materials which the porous structures are made of; 3) control of the pore structure; 4) various applications of such porous materials. The materials of the porous structures and the control of the pore structure will also be discussed separately under each different method, as these two factors are closely dependent on the method of fabrication.

Micropatterned polymer surfaces induced by nonsolvent

In this work, we present a facile method for fabricating polymer thin films with micropatterned surfaces by evaporating polymer solution containing a small amount of nonsolvent of polymer in air. Poly(methyl methacrylate) (PMMA) and polystyrene (PS) films with densely packed micropores on the surfaces were fabricated. This method was also used to prepare three-dimensional PMMA films with micropatterned surfaces. The effects of nonsolvent content; evaporation temperature; and interactions between the polymer, solvent, and nonsolvent on the specific patterns were investigated, and the formation mechanism of the pores is discussed. This simple route can potentially be used, for example, in the large-scale production of patterned surfaces, three-dimensional painting, and hydrophobicity-enhancing coatings.

Polymer surfaces with reversibly switchable ordered morphology

Honeycomb macroporous films fabricated by the "breath figures" method were composed of poly2-vinylpyridine (P2VP) distributed in the holes of polystyrene (PS). The porous films exhibited reversible behavior responding to water and different solvent vapors. When the porous film was treated with water, the honeycomb pattern would change to the hexagonal islandlike pattern. Once heated to remove the water, the honeycomb pattern emerged again. When the porous film was exposed to different solvent vapors, the same reversible process appeared. Carbon disulfide (CS(2)), toluene (TOL), and tetrahydrofuran (THF) solvent vapors induced the honeycomb pattern into the ordered islandlike pattern, and ethanol, chloroform, methyl ethyl ketone (MEK), and dimethylformamide (DMF) solvent vapors made the islandlike pattern come back to the honeycomb pattern. The hygroscopic property of P2VP and the polymer-solvent interaction are the driving force for the reversibly switchable morphology. The appropriate control of the hole depth is very crucial in determining the reversible changes.