Rheological and electrical properties of polycarbonate/multi-walled carbon nanotube composites

E-waste plastic liquefaction using supercritical Toluene: Evaluation of reaction parameters on liquid products

Solvothermal liquefaction (STL) is a thermochemical conversion technique that employs solvents other than water to transform waste plastics into valuable compounds. The objective of this study was to explore the potential use of supercritical toluene, a nonpolar solvent, for the depolymerization of four electrical waste (e-waste) thermoplastics, namely polyamide (PA), polycarbonate (PC), polyoxymethylene (POM), and polyether ether ketone (PEEK), into liquid products. Depolymerization experiments were carried out in batch reactors at three reaction temperatures (325, 350, and 375 °C), and three residence times (1, 3, and 6 h). The findings revealed that increasing STL temperature and extending the reaction time enhances the depolymerization of e-waste thermoplastics. The highest STL conversation (100 %) was observed for POM, and the lowest STL conversation (32.23 %) was observed for PEEK. Additionally, the ultimate analysis showed that the liquid product obtained from STL at 375 °C and 6 h exhibited higher heating values (HHV) within the range of 31.43 to 35.31 MJ/kg. Thermogravimetric analysis (TGA) demonstrated that the boiling point distributions of liquid products are highly dependent on thermoplastic type. Finally, the reaction mechanisms of STL for PA, PC, POM, and PEEK were proposed based on gas chromatography-mass spectrometry (GCMS) analysis.

Rheological and thermal stability of interpenetrating polymer network hydrogel based on polyacrylamide/hydroxypropyl guar reinforced with graphene oxide for application in oil recovery

The purpose of the present work is to enhance the thermal stability and rheological properties of semi-interpenetrating polymer network (IPN) hydrogel based on partially hydrolyzed polyacrylamide/hydroxypropyl guar (HPAM/HPG) nanocomposite reinforced with graphene oxide (GO), at temperatures (200 and 240 °F) for use in oil recovery applications. FTIR spectra of the IPN nanocomposite hydrogels revealed interactions of GO with HPAM/HPG chains. An increase in the viscosity is also observed from the rheological study. Moreover, IPN and its nanocomposite hydrogels exhibited non-Newtonian behavior. The decline of viscosity of IPN nanocomposite hydrogels was observed with an increase in the temperature from 200 to 240 °F but was still higher than IPN hydrogel without GO. Dispersion of GO through the HPAM/HPG hydrogel matrix was evaluated by SEM morphology and electrical conductivity. The IPN nanocomposite hydrogels showed high viscosity stability, thermal stability, and flow activation energy as compared to IPN hydrogel without GO. Therefore, the addition of 0.1 wt.% of GO to the HPAM/HPG matrix is suitable to create a cross-linked polymer solution with improved properties which may be beneficial for use in oil recovery applications.

Nano liquid metal for the preparation of a thermally conductive and electrically insulating material with high stability

Dielectric materials typically demonstrate poor thermal conductivity, which limits their application in emerging technologies in integrated circuits, computer chips, light-emitting diode lamps, and other electronic packaging areas. Using liquid metal microdroplets as inclusions to develop thermal interface materials has been shown to effectively improve thermal pathways, but this type of material may become electroconductive with the application of a concentrated compressive stress. In this study, an isotropic nano-liquid metal thermally-conductive and electrically-insulating material (nLM-THEM) is developed by combining a modified polymer and well-dispersed nanoparticles, achieving an ∼50× increase in thermal conductivity over the base polymer. In addition, the thermal conductivity of nLM-THEMs exhibits no significant change with varying humidity and a stable anti-corrosion effect even in direct contact with aluminum. More importantly, nLM-THEMs demonstrate a stable electrical insulating property upon compressive stress, while conventional micro-LM-THEMs exude liquid metal. This exceptional combination of thermal and electrical insulation properties is enabled by the interconnection of uniform and spherical liquid metal nanoparticles to create more thermally-conductive pathways, and surfactant modified nanoparticles ensure excellent electric insulation. Moreover, this material can achieve passive heat exchange through rapid heat dissipation, which demonstrates its great application potential in the electronic packaging area.

Compared to liquid metal (LM) microdroplets based thermally conductive materials (micro-LM-THEMs), nano LM-THEMs (nLM-THEMs) presents a more stable electric insulating property even upon stress, achieving ~50-fold thermal conductivity over base polymer.

An Aqueous-Based Approach for Fabrication of PVDF/MWCNT Porous Composites

In this paper, we demonstrate the fabrication of conductive porous polymers based on foaming of an aqueous dispersion of polymeric particles and multi-walled carbon nanotubes (CNT). By tuning the surface energy of the constituents, we direct their preferential adsorption at the air-liquid (bubble) interface or within the liquid film between the bubbles. Sintering this bi-constituent foam yields solid closed-cell porous structure which can be electrically conductive if CNT are able to form a conductive path. We measure transport (electrical and thermal), mechanical, and morphological properties of such porous structures as a function of CNT loading and the method used for their surface functionalization. For a fixed polymer volume fraction, we demonstrate the limit in which increasing CNT results in decreasing the mechanical strength of the sample due to lack of adequate polymer-CNT bond. Such lightweight conductive porous composites are considered in applications including EMI shielding, electrostatic discharge protection, and electrets.

Modification of montmorillonite by different surfactants and its use for the preparation of polyphenylene sulfide nanocomposites

Polyphenylene sulfide (PPS)/clay composites were prepared by simple melt blending. Three different kinds of surfactants such as cetyltrimethyl ammonium bromide (CTAB), sodium dodecyl benzene sulfonate (SDBS), and synthetic 1,3-dihexadecyl-3H-benzimidazolium bromide (Bz) were used as organic modifiers for the organic modification process. The benzimidazolium-modified montmorillonite (Bz-MMT) and CTAB-modified MMT (CTAB-MMT) exhibited larger interlayer spacing than SDBS-modified MMT (SDBS-MMT), while SDBS-MMT and Bz-MMT exhibited higher thermal stability compared with the CTAB-MMT. The morphology of the PPS/organic MMT nanocomposites was evaluated by X-ray diffraction, scanning electron microscopy, and transmission electron microscopy. The nanocomposites based on SDBS-MMT and Bz-MMT exhibited good overall dispersion of organic MMT with a mixed dispersion of intercalated and exfoliated structures. Differential scanning calorimetry and thermogravimetric analysis (TGA) were used to evaluate the thermal properties of PPS/organic MMT nanocomposites. The crystallization process of PPS in all nanocomposites was accelerated, and the crystallinity also increased, when compared with the pure PPS from the DSC analysis. The TGA analysis indicated that nanocomposites based on SDBS-MMT and Bz-MMT exhibited higher thermal stability than composites based on CTAB-MMT due to the well-dispersed nanoplatelets.

Graphene networks and their influence on free-volume properties of graphene–epoxidized natural rubber composites with a segregated structure: rheological and positron annihilation studies

The motion of ENR chains is retarded by the geometric confinement of “GE networks”, producing a high-density interfacial region in the vicinity of GE nanoplatelets.

Improved flame retardancy and thermal stability of polymer/clay nanocomposites, with the incorporation of multiwalled carbon nanotube as secondary filler

In the present study, the combined effect of multiwalled carbon nanotube (MWNT) and organoclay in improving the flame retardancy and thermal stability was evaluated. A novel ternary nanocomposite (polymer/organoclay/MWNT) material based on polypropylene, organoclay and MWNTs has been developed. Higher degree of delamination of clay layers in ternary nanocomposites as compared to polymer/clay nanocomposites via x-ray diffraction and transmission electron microscopy analyses was evident, and also the network structure of MWNT and clay was evident. In ternary nanocomposites, the more intact network structure was also evident from the rheological assessment. Improved thermal stability and flame-retardancy characteristics were evident from thermogravimetric and cone calorimeter analyses. Also the scanning electron microscopic micrographs of char residue revealed a correlation with the cone calorimeter. The role of degree of graphitization of MWNTs on the flammability of nanocomposites was also confirmed from the analysis.

Cerium-based binary and ternary oxides in the transesterification of dimethylcarbonate with phenol

Diphenyl carbonate (DPC) plays a key role in phosgene-free carbonylation processes. It can be produced by transesterification of dimethyl carbonate (DMC) with phenol in the presence of catalysts. Methyl phenyl carbonate (MPC) is first produced that is then converted into DPC by either disproportionation or further transesterification with phenol. Cerium-based bimetallic oxides (with the heterometal being niobium, iron, palladium, or aluminum) are used as catalysts in the transesterification of DMC to synthesize MPC. The catalytic activity is affected by the type and concentration of the heterometal. XPS, IR and elementary analyses are employed to characterize the new catalysts. Differently from pure oxides, the mixed oxides produce a significant increase of the conversion and selectivity towards MPC.

Carbon Nanotube Conductive Networks through the Double Percolation Concept in Polymer Systems

We investigated the electrical conductivity and percolation behavior of binary and ternary nanocomposites based on multiwalled carbon nanotubes (MWCNs) using polypropylene (PP) and a blend of PP with cyclic butylene terephthalate (CBT). The nanocomposites were prepared by diluting a commercial 20 %wtMWCNT PP masterbatch using optimized melt-mixing conditions. The concentration of carbon nanotubes in the diluted PP samples was as low as 0.5 % and as high as 15 % in weight. For the PP/CBT blend CBT concentration was varied up to 40 %wt while the loading of CNT was from 0 to 5 %wt. SEM and TEM techniques were used to examine the quality of the dispersion and the formation of nanotube networks within the polymer matrix. TEM and Raman spectroscopy results showed that for the diluted PP/MWCNT composites the nanotubes are well aligned in samples obtained the microinjection molding process, although the level of alignment is less with crystalline PP than in an amorphous matrix such as polycarbonate (PC). FTIR and XRD results revealed that the orientation of both polymer chains and crystals decreased with the incorporation of nanotubes into PP. The electrical conductivity was also significantly altered by the nanotube alignment in a PP matrix, as was previously observed for PC/MWCNT composites; the conductivity decreased and the percolation threshold rose in highly sheared samples; however, the presence of a crystalline phase improved the conductivity even for high shear conditions through the phenomenon of double percolation threshold. This last concept refers to the requirement that the filler-rich phase be continuous and conductive and not to the existence of two percolation thresholds at two different CNT concentrations. The electrical conductivity of PP/CBT blends was also improved through a double percolation that is the basic requirement for the conductivity of the ternary nanocomposites.