The structure and physical properties of polypropylene and thermoplastic olefin nanocomposites containing nanosilica

Circular Production, Designing, and Mechanical Testing of Polypropylene-Based Reinforced Composite Materials: Statistical Analysis for Potential Automotive and Nuclear Applications

The circularity of polymer waste is an emerging field of research in Europe. In the present research, the thermal, surface, mechanical, and tribological properties of polypropylene (PP)-based composite produced by injection molding were studied. The pure PP matrix was reinforced with 10, 30, and 40% wt. of pure cotton, synthetic polyester, and polyethylene terephthalate post-consumer fibers using a combination of direct extrusion and injection molding techniques. Results indicate that PP-PCPESF-10% wt. exhibits the highest value of tensile strength (29 MPa). However, the values of tensile and flexural strain were lowered with an increase in fiber content due to the presence of micro-defects. Similarly, the values of modulus of elasticity, flexural modulus, flexural strength, and impact energy were enhanced due to an increase in the amount of fiber. The PP-PCCF-40% wt. shows the highest values of flexural constant (2780 MPa) and strength (57 MPa). Additionally, the increase in fiber loadings is directly proportional to the creation of micro-defects, surface roughness, abrasive wear, coefficient of friction, and erosive wear. The lowest average absolute arithmetic surface roughness value (Ra) of PP and PP-PCCF, 10% wt., were 0.19 µm and 0.28 µm. The lowest abrasive wear value of 3.09 × 10-6 mm3/Nm was found for pure PP. The erosive wear value (35 mm3/kg) of PP-PCCF 40% wt. composite material was 2 to 17 times higher than all other composite materials. Finally, the single-step analysis of variance predicts reasonable results in terms of the p-values of each composite material for commercial applications.

Electrically Conductive Biocomposites Based on Poly(3-hydroxybutyrate-co-3-hydroxyvalerate) and Wood-Derived Carbon Fillers

In this paper, biobased carbons were used as fillers in poly(3-hydroxybutyrate-co-3-hydroxyvalerate) (PHBV). The mechanical and electrical properties of these 100% biocomposites were analyzed. First, biocarbons were prepared from wood dust and cellulose fibers using carbonization temperatures ranging 900–2300 °C. XRD revealed significant improvements of the graphitic structure with increasing temperatures for both precursors, with slightly higher ordering in wood-dust-based carbons. An increase of the carbon content with continuous removal of other elements was observed with increasing temperature. The carbonized cellulose fiber showed an accumulation of Na and O on the fiber surface at a carbonization temperature of 1500 °C. Significant degradation of PHBV was observed when mixed with this specific filler, which can, most probably, be attributed to this exceptional surface chemistry. With any other fillers, the preparation of injection-molded PHBV composites was possible without any difficulties. Small improvements in the mechanical performance were observed, with carbonized fibers being slightly superior to the wood dust analogues. Improvements at higher filler content were observed. These effects were even more pronounced in the electrical conductivity. In the range of 15–20 vol.% carbonized fibers, the percolation threshold could be reached, resulting in an electrical conductivity of 0.7 S/cm. For comparison, polypropylene composites were prepared using cellulose fibers carbonized at 2000 °C. Due to longer fibers retained in the composites, percolation could be reached in the range of 5–10 vol.%. The electrical conductivity was even higher compared to that of composites using commercial carbon fibers, showing a great potential for carbonized cellulose fibers in electrical applications.

Relationship between the Processing, Structure, and Properties of Microfibrillar Composites

The relationship between processing, morphology, and properties of polymeric materials has been the subject of numerous studies of academic and industrial research. Finding an answer to this question might result in guidelines on how to design polymeric materials. Microfibrillar composites (MFCs) are an interesting class of polymer-polymer composites. The advantage of the MFC concept lies in developing in situ microfibrils by which a perfect homogeneous distribution of the reinforcement in the matrix can be achieved. Their potentially excellent mechanical properties are strongly dependent on the aspect ratio of the fibrils, which is developed through a three-stage production process: melt blending, fibrillation, and isotropization. During melt blending, the polymers undergo different morphological changes, such as a breakup and coalescence of the droplets, which play a crucial role in defining the microstructure. During processing, various parameters may affect the morphology of the MFCs, which must be taken into account. Besides the processing parameters, the microstructure of the composite is dependent on the composition ratio of the blend and viscosity of the components, as well as the dispersion and distribution of the microfibrils. The objective here is to outline this importance and bring together an overview of the processing-structure-property relationship for MFCs.

Microstructure Evolution of Immiscible PP-PVA Blends Tuned by Polymer Ratio and Silica Nanoparticles

Composites of polypropylene (PP) and water soluble poly(vinyl alcohol) (PVA) can become an environmentally friendly precursor in preparing porous material, and their biphasic morphology needs to be manipulated. In this work, PP-PVA extrudates were prepared with a twin-screw extruder, and different PP/PVA ratios were employed to manipulate the morphology of the blends. Afterwards, different silicas were imbedded within the blends to further regulate the biphasic microstructure. PVA continuity, as a vital parameter in obtaining porous material, was determined by selective extraction measurement, and PP-PVA biphasic morphology was characterized by scanning microscopy analyses (SEM). Rheological measurement was also performed to correlate the microstructure evolution of the blends. First, it was found that with the increment of PVA proportion, PVA continuity is raised gradually, and the microstructure of blends containing 40⁻50 wt % of PVA is approaching co-continuous. Second, the localization of silicas was predicted based on the wettability of silica and polymers, and it was also confirmed by TEM that different silicas showed selective distribution. It is inspiring that R972 nanoparticles were found mainly distributed at the interface, which gives a possibility in preparing a surface-modified porous material. The shape distribution and average size of PVA nodules were examined by analyzing the SEM images. It is indicated that silicas with different wettabilities play disparate roles in tuning the biphasic microstructures, leading to heterogeneous PVA continuity.

Investigation of rheological behavior of polyamide 6/acrylonitrile–butadiene–styrene/nanoclay in transient shear flow

Linear and nonlinear (in both steady and transient shear flows) rheological properties of polyamide 6/acrylonitrile–butadiene–styrene (PA6/ABS) nanocomposite blends have been investigated. Characterization of nanocomposite samples morphology by scanning electron microscopy revealed that with increasing nanoclay loading, size of dispersing phase droplets decreases significantly and their uniformity improved considerably. Transmission electron microscopy observations clearly display a coexistence of intercalate and exfoliate structure for nanoclay in the polymer-blend nanocomposite. On the other hand, we see that the tactoids are collected of a few silicate layers and possibly also of a single silicate. In other words, the results on rheological properties indicated that overshoots were observed for the start-up tests after different shear rates and delay times. Also, the results showed that the height of these overshoots increased with the applied shear rate and delay time. In addition, the overshoots are highly dependent on the network structure of the blends, and the magnitude of the overshoots increases with increasing nanoclay content. Hence, at very short delay time, the transient shear viscosity does not display any overshoot, while with increment in the delay time, the overshoot appears and increases as the delay time increases. Presented results revealed that increment in the preshearing rate decreases elastic and increases viscose behavior of nanocomposite samples.

Rheological and morphological behaviors of polyamide 6/acrylonitrile–butadiene–styrene/nanoclay nanocomposites

In this study, the effect of nanoclay on the rheological and morphological properties of polyamide 6 (PA6)/acrylonitrile–butadiene–styrene (ABS) blends was investigated. The scanning electron microscopy micrographs showed that with increment in the nanoclay content, the dispersed phase droplets size and their polydispersity index decreased, and the finer and more uniform dispersed phase was obtained. The transmission electron microscopy micrographs of nanocomposites indicated well-dispersed nanoclay tactoids in the polymer matrix produced by exfoliation of the nanoclay in the polymeric blends. Dynamic strain sweep experiments showed that the extent of the linear viscoelastic region is sensitive to the nanoclay content and compatibilizer. With increasing nanoclay content in the blend, the extent of the linear viscoelastic region decreased. On the other hand, the rheological measurements revealed that the nanoclay content has a significant effect on the moduli and complex viscosity of the blends. These results have indicated that with increasing nanoclay content the storage modulus ( G′), loss modulus ( G′′) and complex viscosity ( η*) increased. In addition, the results of creep experiments revealed that with the addition of compatibilizer (polyethylene octene elastomer grafted with maleic anhydride) and nanoclay to PA6/ABS blends, creep and recovery strain, over time, decreased remarkably and the recovery percentage increased. It was concluded that there is a good conformity between the results obtained from morphological and rheological investigations.

Retention of the original LLC structure in a cross-linked poly(ethylene glycol) diacrylate hydrogel with reinforcement from a silica network

Cross-linked poly(ethylene glycol) diacrylate (PEGDA) hydrogels with uniformly controlled nanoporous structures templated from hexagonal lyotropic liquid crystals (LLC) represent separation membrane materials with potentially high permeability and selectivity due to their high pore density and narrow pore size distribution. However, retaining LLC templated nanostructures is a challenge as the polymer gels are not strong enough to sustain the surface tension during the drying process. In the current study, cross-linked PEGDA gels were reinforced with a silica network synthesized via an in situ sol-gel method, which assists in the retention of the hexagonal LLC structure. The silica precursor does not obstruct the formation of hexagonal phases. After surfactant removal and drying, these hexagonal structures in samples with a certain amount of tetraethoxysilane (TEOS) loading are well retained while the nanostructures are collapsed in samples without silica reinforcement, leading to the hypothesis that the reinforcement provided by the silica network stabilizes the LLC structure. The study examines the conditions necessary for a sufficient and well dispersed silica network in PEGDA gels that contributes to the retention of original LLC structures, which potentially enables broad applications of these gels as biomedical and membrane materials.

Green aqueous surface modification of polypropylene for novel polymer nanocomposites

Polypropylene is one of the most widely used commercial commodity polymers; among many other applications, it is used for electronic and structural applications. Despite its commercial importance, the hydrophobic nature of polypropylene limits its successful application in some fields, in particular for the preparation of polymer nanocomposites. Here, a facile, plasma-assisted, biomimetic, environmentally friendly method was developed to enhance the interfacial interactions in polymer nanocomposites by modifying the surface of polypropylene. Plasma treated polypropylene was surface-modified with polydopamine (PDA) in an aqueous medium without employing other chemicals. The surface modification strategy used here was based on the easy self-polymerization and strong adhesion characteristics of dopamine (DA) under ambient laboratory conditions. The changes in surface characteristics of polypropylene were investigated using FTIR, TGA, and Raman spectroscopy. Subsequently, the surface modified polypropylene was used as the matrix to prepare SiO2-reinforced polymer nanocomposites. These nanocomposites demonstrated superior properties compared to nanocomposites prepared using pristine polypropylene. This simple, environmentally friendly, green method of modifying polypropylene indicated that polydopamine-functionalized polypropylene is a promising material for various high-performance applications.

Nanoparticle retarded shape relaxation of dispersed droplets in polymer blends: an understanding from the viewpoint of molecular movement

Nanoparticle network in dispersed droplets of polymer blends retards the shape relaxation of droplets by inhibiting molecular movement.

Interaction and release of catechin from anhydride maleic-grafted polypropylene films

In this paper, investigations were carried out on catechin-loaded maleic anhydride (MAH)-modified polypropylenes (PP). Two maleic-modified polypropylenes (PPMAH) with different maleic concentrations have been blended with PP and catechin to obtain composites of improved catechin retention with the aim of studying the possible interactions between these grafted polymers with antioxidants, and a secondary interest in developing an active antioxidant packaging. Composite physicochemical properties were measured by thermal analysis (thermogravimetric analysis (TGA), differential scanning calorimetry (DSC), and oxidation induction time (OIT)) and infrared spectroscopy studies. Catechin release profiles into food simulants were obtained by HPLC-PDA-QqQ, following European legislation. Antiradical activity of composites was analyzed by the ABTS and DPPH method. The formation of intermolecular hydrogen bonds between catechin and functionalized PP has been confirmed by Fourier transform infrared (FTIR) studies. Besides, a small fraction of ester bonds, formed as a result of a chemical reaction between a fraction of the hydrolyzed anhydride and the catechin hydroxyl groups, is not discarded. OIT results also showed an increase in antioxidant effectiveness caused by the presence of catechin- and maleic-modified PPMAH in the blend formulations. Incorporation of MAH-grafted PP increased substantially the retention rate of catechin, being dependent on the MAH content of the grafted polypropylene. The described interactions between catechin and maleic groups, together with changes in PP morphology in comparison with reference PP explained lower antioxidant release. Besides formulation, antioxidant release was dependent on the type of food, the temperature, and the time.

Optimization of Dispersion of Nanosilica Particles in a PP Matrix and Their Effect on Foaming

Nanocomposites based on isotactic polypropylene (PP) and nanosilica (SiO2) were prepared using a co-rotating twin-screw extruder (TSE). The effect of operating variables, such as screw speed and screw configuration on the dispersion of nanosilica in the polymer matrix has been studied, using TEM imaging. High shear stress, sufficient residence time, and high fill ratio in the melting section of the screw were the most important factors in achieving good nanosilica dispersion. Furthermore, the effects of filler loading and amount of a maleated polypropylene (PP-g-MA) compatibilizer on the degree of SiO2 dispersion were investigated. The foaming performance of the composites was evaluated using a batch foaming simulation system, and an extrusion foaming setup that employed respectively N2 and CO2 blowing agents. Well-dispersed surface-modified hydrophobic SiO2 particles acted as effective nucleating agents for foaming, when used at loadings below 1 phr.