Polymer-nanoinclusion interactions in carbon nanotube based polyacrylonitrile extruded and electrospun fibers

Nanoscale Structure-Property Relationships of Polyacrylonitrile/CNT Composites as a Function of Polymer Crystallinity and CNT Diameter

Polyacrylonitrile (PAN)/carbon nanotube (CNT) composites are used as precursors for ultrastrong and lightweight carbon fibers. However, insights into the structure at the nanoscale and the relationships to mechanical and thermal properties have remained difficult to obtain. In this study, molecular dynamics simulation with accurate potentials and available experimental data were used to describe the influence of different degrees of PAN preorientation and CNT diameter on the atomic-scale structure and properties of the composites. The inclusion of CNTs in the polymer matrix is favored for an intermediate degree of PAN orientation and small CNT diameter whereas high PAN crystallinity and larger CNT diameter disfavor CNT inclusion. The glass transition at the CNT/PAN interface involves the release of rotational degrees of freedom of the polymer backbone and increased mobility of the protruding nitrile side groups in contact with the carbon nanotubes. The glass-transition temperature of the composite increases in correlation with the amount of CNT/polymer interfacial area per unit volume, i.e., in the presence of CNTs, for higher CNT volume fraction,  and inversely with CNT diameter. The increase in glass-transition temperature upon CNT addition is larger for PAN of lower crystallinity than for PAN of higher crystallinity. Interfacial shear strengths of the composites are higher for CNTs of smaller diameter and for PAN with preorientation, in correlation with more favorable CNT inclusion energies. The lowest interfacial shear strength was observed in amorphous PAN for the same CNT diameter. PAN with ∼75% crystallinity exhibited hexagonal patterns of nitrile groups near and far from the CNT interface which could influence carbonization into regular graphitic structures. The results illustrate the feasibility of near-quantitative insights into macroscale properties of polymer/CNT composites from simulations of nanometer-scale composite domains. Guidance is most effective when key assumptions in experiment and simulation are closely aligned, such as exfoliation versus bundling of CNTs, size, type, potential defects of CNTs, and precise measures for polymer crystallinity.

Drawing dependent structures, mechanical properties and cyclization behaviors of polyacrylonitrile and polyacrylonitrile/carbon nanotube composite fibers prepared by plasticized spinning

Drawing to change the structural properties and cyclization behaviors of the polyacrylonitrile (PAN) chains in crystalline and amorphous regions is carried out on PAN and PAN/carbon nanotube (CNT) composite fibers. Various characterization methods including Fourier transform infrared spectroscopy, differential scanning calorimetry, X-ray diffraction and thermal gravimetric analysis are used to monitor the structural evolution and cyclization behaviors of the fibers. With an increase of the draw ratio during the plasticized spinning process, the structural parameters of the fibers, i.e. crystallinity and planar zigzag conformation, are decreased at first, and then increased, which are associated with the heat exchange rate and the oriented-crystallization rate. A possible mechanism for plasticized spinning is proposed to explain the changing trends of crystallinity and planar zigzag conformation. PAN and PAN/CNT fibers exhibit various cyclization behaviors induced by drawing, e.g., the initiation temperature for the cyclization (Ti) of PAN fibers is increased with increasing draw ratio, while Ti of PAN/CNT fibers is decreased. Drawing also facilitates cyclization and lowers the percentage of β-amino nitrile for PAN/CNT fibers during the stabilization.

The plasticized spinning and cyclization behaviors of functionalized carbon nanotube/polyacrylonitrile fibers

The plasticized spinning and cyclization behaviors of polyacrylonitrile (PAN) and polyacrylonitrile/functionalized carbon nanotube (PAN/CNT-COOH) composite fibers were studied.

Measuring thermal conductivity of polystyrene nanowires using the dual-cantilever technique

Thermal conductance measurements are performed on individual polystyrene nanowires using a novel measurement technique in which the wires are suspended between two bi-material microcantilever sensors. The nanowires are fabricated via electrospinning process. Thermal conductivity of the nanowire samples is found to be between 6.6 and 14.4 W m(-1) K(-1) depending on sample, a significant increase above typical bulk conductivity values for polystyrene. The high strain rates characteristic of electrospinning are believed to lead to alignment of molecular polymer chains, and hence the increase in thermal conductivity, along the axis of the nanowire.

Dispersion Enhancement of Multi-Walled Carbon Nanotubes in Nitrile Rubber

A study of reinforcement mechanism of multi-walled carbon nanotubes (MWCNT) in nitrile rubber (NBR) matrix was carried out. Attempts to enhance the dispersion degree of MWCNT and the NBR-MWCNT interaction were conducted using numerous approaches, namely, sonication and chemical treatments of MWCNT with nitric acid (HNO3), nitric-sulfuric acid mixture (HNO3/H2SO4) and potassium permanganate (KMnO4). Rheological behavior, dynamic properties and electrical properties of MWCNT/NBR vulcanizates were monitored. Results gained reveal the magnitude of Payne effect increases with MWCNT content and mixing time. The expanded MWCNT and continuous-network formation are observed with an increase in mixing time, yielding enhanced mechanical properties and electrical properties. With MWCNT modification, a significant reduction in the state-of-mix of MWCNT composites is exhibited. SEM results demonstrate the highest magnitude of MWCNT dispersion in the system with HNO3, but relatively poor interaction with NBR. The HNO3/H2SO4 or KMnO4 system demonstrates poor MWCNT dispersion after treatment which is probably due to the compaction of MWCNT during the drying stage after the chemical treatment process, giving the detrimental effect to mechanical and electrical properties of vulcanizates.

Simultaneously strong and tough ultrafine continuous nanofibers

Strength of structural materials and fibers is usually increased at the expense of strain at failure and toughness. Recent experimental studies have demonstrated improvements in modulus and strength of electrospun polymer nanofibers with reduction of their diameter. Nanofiber toughness has not been analyzed; however, from the classical materials property trade-off, one can expect it to decrease. Here, on the basis of a comprehensive analysis of long (5-10 mm) individual polyacrylonitrile nanofibers, we show that nanofiber toughness also dramatically improves. Reduction of fiber diameter from 2.8 μm to ∼100 nm resulted in simultaneous increases in elastic modulus from 0.36 to 48 GPa, true strength from 15 to 1750 MPa, and toughness from 0.25 to 605 MPa with the largest increases recorded for the ultrafine nanofibers smaller than 250 nm. The observed size effects showed no sign of saturation. Structural investigations and comparisons with mechanical behavior of annealed nanofibers allowed us to attribute ultrahigh ductility (average failure strain stayed over 50%) and toughness to low nanofiber crystallinity resulting from rapid solidification of ultrafine electrospun jets. Demonstrated superior mechanical performance coupled with the unique macro-nano nature of continuous nanofibers makes them readily available for macroscopic materials and composites that can be used in safety-critical applications. The proposed mechanism of simultaneously high strength, modulus, and toughness challenges the prevailing 50 year old paradigm of high-performance polymer fiber development calling for high polymer crystallinity and may have broad implications in fiber science and technology.

Polyacrylonitrile nanofibers prepared using coaxial electrospinning with LiCl solution as sheath fluid

A modified coaxial electrospinning process including an electrolyte solution as sheath fluid was used for preparing high quality polymer nanofibers. A series of polyacrylonitrile (PAN) nanofibers were fabricated utilizing a coaxial electrospinning containing LiCl in N, N-dimethylacetamide (DMAc) as the sheath fluid. FESEM results demonstrated that the sheath LiCl solutions have a significant influence on the quality of PAN nanofibers. Nanofibers with smaller diameters, smoother surfaces and uniform structures were successfully prepared. The diameters of nanofibers were controlled by adjusting the conductivity of the sheath fluid over a suitable range and this was determined by varying LiCl concentrations. The influence of the effect of LiCl on the formation of PAN fibers is discussed and it is concluded that coaxial electrospinning with electrolyte solutions is a convenient and facile process for achieving high quality polymer nanofibers.

Nanocomposites of polymer and inorganic nanoparticles for optical and magnetic applications

This article provides an up-to-date review on nanocomposites composed of inorganic nanoparticles and the polymer matrix for optical and magnetic applications. Optical or magnetic characteristics can change upon the decrease of particle sizes to very small dimensions, which are, in general, of major interest in the area of nanocomposite materials. The use of inorganic nanoparticles into the polymer matrix can provide high-performance novel materials that find applications in many industrial fields. With this respect, frequently considered features are optical properties such as light absorption (UV and color), and the extent of light scattering or, in the case of metal particles, photoluminescence, dichroism, and so on, and magnetic properties such as superparamagnetism, electromagnetic wave absorption, and electromagnetic interference shielding. A general introduction, definition, and historical development of polymer–inorganic nanocomposites as well as a comprehensive review of synthetic techniques for polymer–inorganic nanocomposites will be given. Future possibilities for the development of nanocomposites for optical and magnetic applications are also introduced. It is expected that the use of new functional inorganic nano-fillers will lead to new polymer–inorganic nanocomposites with unique combinations of material properties. By careful selection of synthetic techniques and understanding/exploiting the unique physics of the polymeric nanocomposites in such materials, novel functional polymer–inorganic nanocomposites can be designed and fabricated for new interesting applications such as optoelectronic and magneto-optic applications.

Microscale polymer-nanotube composites

Polymer colloids with an interfacial coating of purified single-wall carbon nanotubes (SWCNTs) are synthesized from length- and type-sorted SWCNTs. Aqueous nanotube suspensions sorted through density-gradient ultracentrifugation are used to emulsify spherical polymer colloids of microscale dimensions that are characterized through a combination of optical microscopy, transmission electron microscopy, and impedance spectroscopy. The SWCNT-polymer composite particles exhibit electrical conductivities comparable to or better than those of bulk SWCNT-polymer composites at nanotube loadings of more than 1 order of magnitude lower. The composite particles retain the unique electronic and optical characteristics of the parent SWCNT solution with potential applications as microelectronic and microoptical components.

Tough nanocomposites: the role of carbon nanotube type

Unusually large deformation is observed in poly(methyl metacrylate) (PMMA) electrospun fibers under tension when multiwall or single-wall carbon nanotubes (MWCNTs and SWCNTs) are included as a second phase in the fibers. These distortions are virtually absent in pure PMMA fibers and stem from markedly different energy dissipation mechanisms and necking modes arising from the dissimilar nanotube morphologies. Thus, both nanotubes types are effective tougheners of PMMA fibers, with an advantage for MWCNTs over SWCNTs.

The effect of embedded carbon nanotubes on the morphological evolution during the carbonization of poly(acrylonitrile) nanofibers

Hybrid nanofibers with different concentrations of multi-walled carbon nanotubes (MWCNTs) in polyacrylonitrile (PAN) were fabricated using the electrospinning technique and subsequently carbonized. The morphology of the fabricated carbon nanofibers (CNFs) at different stages of the carbonization process was characterized by transmission electron microscopy and Raman spectroscopy. The polycrystalline nature of the CNFs was shown, with increasing content of ordered crystalline regions having enhanced orientation with increasing content of MWCNTs. The results indicate that embedded MWCNTs in the PAN nanofibers nucleate the growth of carbon crystals during PAN carbonization.