Studies on flow behaviors of polymer melts in nanochannels by wetting actions

Replication of Mesoscale Pore One-dimensional Nanostructures: Surface-induced Phase Separation of Polystyrene/Poly(vinyl alcohol) (PS/PVA) Blends

Mesoscale pore one-dimensional (1D) nanostructures, or vertically aligned porous nanostructures (VAPNs), have attracted attention with their excellent hydrophobic properties, ultra-high surface area, and high friction coefficient, compared to conventional vertically aligned nanostructures (VANs). In this study, we investigate the replication of VAPNs produced by the thermal nanoimprint process using anodic aluminum oxide (AAO2) templates (100 nm diameter). Polystyrene/poly(vinyl alcohol) (PS1/PVA) blends, prepared by the advanced melt-mixing process with an ultra-high shear rate, are used to investigate the formation of porosity at the nanometer scale. The results reveal that domain size and mass ratios of PVA precursors in the PS matrix play a dominant role in the interfacial interaction behavior between PS1-PVA-AAO2, on the obtained morphologies of the imprinted nanostructures. With a PVA nanodomain precursor (PS1/PVA 90/10 wt%), the integration of PVA nanodroplets on the AAO2 wall due to the hydrogen bonding that induces the phase separation between PS1-PVA results in the formation of VAPNs after removal of the PVA segment. However, in the case of PVA microdomain precursors (PS1/PVA 70/30 wt%), the structure transformation behavior of PS1 is induced by the Rayleigh instability between PVA encapsulated around the PS1 surfaces, resulting in the PS1 nanocolumns transforming into nanopeapods composed of nanorods and nanospheres.

Polymer melt flow through nanochannels: from theory and fabrication to application

This short review presents the theory, fabrication, and application of polymer melts through nanochannels.

The role of a nanoparticle monolayer on the flow of polymer melts in nanochannels

Understanding and controlling the flow properties of polymer melts at the nanoscale is of great relevance in fundamental research and in a variety of applications. In the present study we have analysed experimentally the flow behaviour of polymers in nanochannels of varying roughness, produced by gold nanoparticle absorption. The experimental results show that nanochannel roughness has a significant influence on surface energy and on the flow behaviour of polymer melts. These results provide fundamental information on the preparation of one-dimensional polymer nanochannels applicable in both micro- and nano-injection technology.

Poly(3-hexylthiophene) nanotubes with tunable aspect ratios and charge transport properties

Regioregular poly(3-hexylthiophene) (RR-P3HT) nanotubes (200 nm in diameter) with tunable aspect ratios from 25 to 300 were prepared using a polymer melt wetting technique. Aspect-ratio tunability was achieved by controlling the wetting behavior of RR-P3HT melts in a template. The crystallinity and chain orientation of RR-P3HT were studied by grazing incidence X-ray diffraction, wide-angle X-ray diffraction, and polarized photoluminescence spectroscopy. Results suggest that RR-P3HT chains in the lamellar structure prefer to be perpendicular to the axis of the RR-P3HT nanotubes, forming a face-on conformation in the RR-P3HT nanotubes that leads to increased carrier mobility of RR-P3HT. Field-effect transistors were fabricated based on a single RR-P3HT nanotube and showed a carrier mobility of 0.14 ± 0.02 cm(2)/V·s.

Melt infiltration: an emerging technique for the preparation of novel functional nanostructured materials

The rapidly expanding toolbox for design and preparation is a major driving force for the advances in nanomaterials science and technology. Melt infiltration originates from the field of ceramic nanomaterials and is based on the infiltration of porous matrices with the melt of an active phase or precursor. In recent years, it has become a technique for the preparation of advanced materials: nanocomposites, pore-confined nanoparticles, ordered mesoporous and nanostructured materials. Although certain restrictions apply, mostly related to the melting behavior of the infiltrate and its interaction with the matrix, this review illustrates that it is applicable to a wide range of materials, including metals, polymers, ceramics, and metal hydrides and oxides. Melt infiltration provides an alternative to classical gas-phase and solution-based preparation methods, facilitating in several cases extended control over the nanostructure of the materials. This review starts with a concise discussion on the physical and chemical principles for melt infiltration, and the practical aspects. In the second part of this contribution, specific examples are discussed of nanostructured functional materials with applications in energy storage and conversion, catalysis, and as optical and structural materials and emerging materials with interesting new physical and chemical properties. Melt infiltration is a useful preparation route for material scientists from different fields, and we hope this review may inspire the search and discovery of novel nanostructured materials.

Enhanced nanoflow behaviors of polymer melts using dispersed nanoparticles and ultrasonic vibration

In the micro/nano fabrication of polymer nanostructures, a key factor is the favorable nanoflow behavior of polymer melts. Compared with the fluidic hydrodynamics of simple liquids through micro- or macrochannels, the nanoflow behavior of polymer melts, however, is affected much more by nanoscale effects and surface interactions. Therefore, achieving a favorable nanoflow of polymer melts in nanochannels is the key to fabricate high quality polymer nanoproducts. In this paper, the improved nanoflow behaviors of polystyrene melts in ordered porous alumina templates with the addition of nanoparticles and ultrasonic vibration were reported for the first time. Compared with bulk polystyrene (PS), the nanoflow rate of PS melts was enhanced when nanoparticles, such as surface-modified nano-silica (nano-SiO(2)) or β-cyclodextrin (β-CD), were added in a dispersed phase into a polystyrene matrix due to the decrease of the melts' viscosity caused by interactions between nanoparticles and PS segments. The enhancement action of β-CD was observed to be more significant than that of nano-SiO(2) based on the adsorption and the supramolecular self-assembly interactions between PS segments and β-CD. The enhanced nanoflow rate has shown to be more pronounced under ultrasonic vibration than those of the static condition and the low frequency vibration attributed to the synergetic effects of mechanical vibration and ultrasonic oscillation. The nanoflow rate of polymer melts increases with the gradual increase of vibration frequency. The optimal nanoflow behavior can be obtained by simultaneously adding β-CD as dispersed phase into PS matrix and applying ultrasonic vibration in one nanoflow system. These new findings will help the preparation of polymer-based functional nanocomposites, ultrasonic vibration-assisted nanofluidics, and micro/nano injection molding etc.

Pore-filling nanoporous templates from degradable block copolymers for nanoscale drug delivery

Nanoporous thin-film samples, fabricated from degradable block copolymers, polystyrene-b-poly(l-lactide) (PS-PLLA), were utilized as templates for the formation of ordered nanoarrays. This work elucidates the feasibility of using such nanoporous PS templates as coatings on implantable devices for drug delivery through pore-filling sirolimus. Specific pore-filling process was adopted to increase loading efficiency by exploiting the capillary force associated with the tunable wetting property of the sirolimus solution. After the pore-filling process, sirolimus-loaded cylindrical and lamellar nanoarrays can be obtained. A comparison with those of macroscale templates indicates that the developed nanoporous templates can successfully entrap the loaded drug in nanoscale pores, markedly increasing the duration of drug delivery. As a result, the size, geometry, and depth of the nanoscale pores of the nanoporous templates can be readily controlled to regulate the drug release profiles.