Copolymerization of styrene and methyl methacrylate. Part I: Experimental kinetics and mathematical modeling

Modeling of the Penultimate Unit Effect in Chain-Growth Copolymerizations

The present work addresses the modeling and simulation of the addition of copolymerizations of styrene and methyl methacrylate in batch mode, and the formation of tailored vinyl acetate/acrylic acid copolymers is evaluated through stochastic optimization procedures based on the Monte Carlo method. A kinetic model of the free-radical reaction was proposed in order to predict the behavior of the reaction system taking into consideration the presence of the penultimate unit effect. The profiles of conversion and copolymer composition were also evaluated considering the effect of the medium viscosity (kinetic phenomena related to gel and glass effects) on the reaction performance. It was shown that the proposed model for chain-growth copolymerization is able to describe strong nonlinear behaviors such as autoacceleration of the polymerization and drift of copolymer composition. It was also shown that copolymers with homogeneous composition can be successfully synthesized through manipulation of the monomer feed flow rate based on a stochastic optimization procedure.

Synthesis and expansion characteristics of expandable styrene/methyl methacrylate copolymer beads: The effects of monomer composition and cell structure modifying aid

Parts cast of metals such as iron, using expandable polystyrene foams, may have an unacceptable amount of surface defects, such as lustrous carbon. The use of foams made of styrene/methyl methacrylate copolymers can improve the quality of foam molds and metal parts made using such molds. In this work, expandable copolymers were synthesized by suspension copolymerization of styrene and methyl methacrylate in the presence of blowing agents (pentane isomers). When the surrounding temperature was high enough to vaporize the blowing agent and soften the polymer shell, the beads were expanded. The effects of monomer composition and cell structure modifying aid (polyethylene wax) on the particle size, average molecular weight and molecular weight distribution of synthesized copolymer, pentane content and expansion properties (density, residual pentane of pre-expanded particles and cell structure) were investigated. The results showed that monomer composition had a significant effect on the copolymerization kinetic and the copolymer molecular weight. In addition, cell structure, cell size and cell size distribution of the pre-expanded particles were strongly influenced by cell structure modifying aid concentration. The effects of comonomer composition and copolymer particle size on pentane content of expandable particles were also studied.