Formation of ring-banded spherulites of α and β modifications in Poly(butylene adipate)

Grating Assembly Dissected in Periodic Bands of Poly (Butylene Adipate) Modulated with Poly (Ethylene Oxide)

Polarized optical microscopy (POM), scanning electron microscopy (SEM), and synchrotron microbeam wide-angle X-ray diffraction (WAXD) were used to investigate the mechanisms of periodic assemblies leading to ring-banded crystal aggregates with light-grating capacity for iridescence in poly (1,4-butylene adipate) (PBA) modulated with poly (ethylene oxide) (PEO). A critical finding is that the PBA crystal assembly on the top surface and in the interior constitutes a grating architecture, with a cross-bar pitch equaling the inter-band spacing. The inner lamellae are arranged perpendicularly to the substrate under the ridge region, where they scroll, bend, and twist 90° to branch out newly spawned lamellae to form the parallel lamellae under the valley region. The cross-hatch grating with a fixed inter-spacing in the PBA aggregated crystals is proved in this work to perfectly act as light-interference entities capable of performing iridescence functions, which can be compared to those widely seen in many of nature’s organic bio-species or inorganic minerals such as opals. This is a novel breakthrough finding for PBA or similar polymers, such as photonic crystals, especially when the crystalline morphology could be custom-made and modulated with a second constituent.

Revisiting Non-Conventional Crystallinity-Induced Effects on Molecular Mobility in Sustainable Diblock Copolymers of Poly(propylene adipate) and Polylactide

This work deals with molecular mobility in renewable block copolymers based on polylactide (PLA) and poly(propylene adipate) (PPAd). In particular, we assess non-trivial effects on the mobility arising from the implementation of crystallization. Differential scanning calorimetry, polarized light microscopy and broadband dielectric spectroscopy were employed in combination for this study. The materials were subjected to various thermal treatments aiming at the manipulation of crystallization, namely, fast and slow cooling, isothermal melt- and cold-crystallization. Subsequently, we evaluated the changes recorded in the overall thermal behavior, semicrystalline morphology and molecular mobility (segmental and local). The molecular dynamics map for neat PPAd is presented here for the first time. Unexpectedly, the glass transition temperature, T_g, in the amorphous state drops upon crystallization by 8–50 K. The drop becomes stronger with the increase in the PPAd fraction. Compared to the amorphous state, crystallization leads to significantly faster segmental dynamics with severely suppressed cooperativity. For the PLA/PPAd copolymers, the effects are systematically stronger in the cold- as compared to the melt-crystallization, whereas the opposite happens for neat PLA. The local β_PLA relaxation of PLA was, interestingly, recorded to almost vanish upon crystallization. This suggests that the corresponding molecular groups (carbonyl) are strongly involved and immobilized within the semicrystalline regions. The overall results suggest the involvement of either spatial nanoconfinement imposed on the mobile chains within the inter-crystal amorphous areas and/or a crystallization-driven effect of nanophase separation. The latter phase separation seems to be at the origins of the significant discrepancy recorded between the calorimetric and dielectric recordings on T_g in the copolymers. Once again, compared to more conventional techniques such as calorimetry, dielectric spectroscopy was proved a powerful and quite sensitive tool in recording such effects as well as in providing indirect indications for the polymer chains’ topology.

A Rapid Thermal Absorption Rate and High Latent Heat Enthalpy Phase Change Fiber Derived from Bio-Based Low Melting Point Copolyesters

A series of poly(butylene adipate-co-hexamethylene adipate) (PBHA) copolymers with different content of 1,4-cyclohexanedimethanol (CHDM) was synthesized via one-step melt polymerization. The PBHA copolymer with 5 mol% CHDM (PBHA-C5) exhibited a low melting point (T_m) and high enthalpy of fusion (∆H_m) of 35.7 °C and 43.9 J g⁻¹, respectively, making it a potential candidate for an ambient temperature adjustment textile phase change material (PCM). Polybutylene terephthalate (PBT) was selected as the matrix and blended at different weight ratios of PBHA-C5, and the blended samples showed comparable T_m and ∆H_m after three cycles of cooling and reheating, indicating good maintenance of their phase changing ability. Samples were then processed via melt spinning with a take-up speed of 200 m min⁻¹ at draw ratios (DR) of 1.0 to 3.0 at 50 °C. The fiber’s mechanical strength could be enhanced to 2.35 g den⁻¹ by increasing the DR and lowering the PBHA-C5 content. Infrared thermography showed that a significant difference of more than 5 °C between PBT and other samples was achieved within 1 min of heating, indicating the ability of PBHA-C5 to adjust the temperature. After heating for 30 min, the temperatures of neat PBT, blended samples with 27, 30, and 33 wt% PBHA-C5, and neat PBHA-C5 were 53.8, 50.2, 48.3, 47.2, and 46.5 °C, respectively, and reached an equilibrium state, confirming the temperature adjustment ability of PBHA-C5 and suggesting that it can be utilized in thermoregulating applications.

Microstructural Periodic Arrays in Poly(Butylene Adipate) Featured with Photonic Crystal Aggregates

Poly(butylene adipate) (PBA) self-aggregation into unique periodicity correlating to its interfacial photonic properties is probed in detail. Investigations on the unique periodic morphology and top-surface and interior architectures in specifically crystallized PBA are focused on its novel photonic patterns with periodic gratings. Detailed analysis of the interior lamellae from ringless to periodically ordered aggregates (crystallized at 33-35 °C vs. T_c = 30 °C) serves as ideal comparisons. Each interior arc-shape shell is composed of tangential and radial lamellae mutually intersecting at 90^o angle. The interior layer thickness in SEM-revealed arc-shape shish-kebab shell is exactly equal to the optical inter-band spacing (≈6 µm). A 3D assembly mechanism of periodically banded PBA crystals is proposed, where the orderly arrays on top surfaces as well as the interior microstructures of strut-rib alternate-layered assembly resemble nature's photonic crystals and collectively account for the interfacial photonic properties in the ring-banded PBA crystal that is novel and has potential applications in future.

Crystallization of Long-Spaced Precision Polyacetals III: Polymorphism and Crystallization Kinetics of Even Polyacetals Spaced by 6 to 26 Methylenes

In this paper we extend the study of polymorphism and crystallization kinetics of aliphatic polyacetals to include shorter (PA-6) and longer (PA-26) methylene lengths in a series of even long-spaced systems. On a deep quenching to 0 °C, the longest even polyacetals, PA-18 and PA-26, develop mesomorphic-like disordered structures which, on heating, transform progressively to hexagonal, Form I, and Form II crystallites. Shorter polyacetals, such as PA-6 and PA-12 cannot bypass the formation of Form I. In these systems a mixture of this form and disordered structures develops even under fast deep quenching. A prediction from melting points that Form II will not develop in polyacetals with eight or fewer methylene groups between consecutive acetals was further corroborated with data for PA-6. The temperature coefficient of the overall crystallization rate of the two highest temperature polymorphs, Form I and Form II, was analyzed from the differential scanning calorimetry (DSC) peak crystallization times. The crystallization rate of Form II shows a deep inversion at temperatures approaching the polymorphic transition region from above. The new data on PA-26 confirm that at the minimum rate the heat of fusion is so low that crystallization becomes basically extinguished. The rate inversion and dramatic drop in the heat of fusion irrespective of crystallization time are associated with a competition in nucleation between Forms I and II. The latter is due to large differences in nucleation barriers between these two phases. As PA-6 does not develop Form II, the rate data of this polyacetal display a continuous temperature gradient. The data of the extended polyacetal series demonstrate the important role of methylene sequence length on polymorphism and crystallization kinetics.

Block copolymers based on poly(butylene adipate) and poly(L-lactic acid) for biomedical applications: synthesis, structure and thermodynamical studies

This work describes the synthesis of poly(butylene adipate) (PBAd), by melt polycondensation, poly(l-lactic acid) (PLLA), by ring opening polymerization, and the new block copolymer PLLA/PBAd in ratios 90/10, 95/5, 75/25 and 50/50. Due to the biocompatibility and low toxicity of neat PBAd and PLLA, these copolymers are suitable to be used in biomedical applications. The 1H and 13C nuclear magnetic resonance spectroscopy techniques were employed for structural characterization. The thermal transitions, with an emphasis on crystallization, were assessed by differential scanning calorimetry, supplemented by X-ray diffraction and polarized optical microscopy. Molecular mobility studies were conducted using two advanced techniques, broadband dielectric spectroscopy and thermally stimulated depolarization currents. The results from the structural techniques, in combination with each other, provided proof of the presence of PLLA and PBAd blocks and, moreover, the successful copolymer synthesis. The overall data showed that the different co-polymer compositions result directly in severe changes in the polymer crystal distribution and, indirectly, the formation of PBAd micro/nano domains surrounded by PLLA. Furthermore, it was demonstrated that both the continuity of the two polymers throughout the copolymer volume and the semicrystalline morphology can be tuned to a wide extent. The latter makes these systems quite promising envisaging biomedical applications, including the encapsulation of small molecules, e.g. drug solutions. The molecular mobility map was constructed for these systems for the first time, revealing the local (short scale) and segmental (larger nm scale) mobility of PBAd and PLLA, as well as intermediate behaviors of the copolymers.

Foaming behavior of poly(lactic acid) with different D-isomer content based on supercritical CO2-induced crystallization

Using supercritical carbon dioxide (sc-CO2) as a physical foaming agent, the effect of sc-CO2 on the formation of crystalline domains and subsequently on the foaming behaviors of the two grades of PLA with different D-isomer content were investigated in a wide foaming temperature range. The PLA’s final crystallinity is significantly increased with decreasing annealing temperature and by reducing the D-isomer content. Cellular structure results show that not only the crystallinity but also the crystalline morphology play an important role in cellular structure. A novel spherulite morphology including ringless and ring-banded morphology in the same spherulite was formed at lower foaming temperature, as a result, some entities were nonuniformly distributed in the PLA foams. Uniform and closed cellular structure were obtained when only the ring-banded spherulites were formed. An opened and interconnected cellular structure is tended to be formed because of the synergistic effect of high temperature and plasticization of CO2. Based on the crystallinity and morphology, a suitable foaming window as a function of temperature is proposed. It is found that PLA with 4.1% D-isomer content had much broader suitable foaming window range to produce homogeneous cellular structure.

Effect of the Crystallization Conditions on the Exclusion/Inclusion Balance in Biodegradable Poly(butylene succinate-ran-butylene adipate) Copolymers

Biomedical applications of polymers require precise control of the solid-state structure, which is of particular interest for biodegradable copolymers. In this work, we evaluated the influence of crystallization conditions on the comonomer exclusion/inclusion balance of biodegradable poly(butylene succinate-ran-butylene adipate) (PBSA) isodimorphic random copolymers. Regardless of the crystallization conditions, the copolymers retain their isodimorphic character, displaying a pseudo-eutectic behavior with crystallization in the entire composition range. This illustrates the thermodynamic nature of the isodimorphic behavior for PBSA random copolymers. However, depending on the composition, the crystallization conditions affect the exclusion/inclusion balance of the comonomers. Fast cooling favors butylene adipate (BA) inclusion inside the poly(butylene succinate) (PBS) crystals, whereas isothermal crystallization strongly limits it. PBA-rich compositions behave differently. Both fast and slow crystallization formed the β-phase, whereas BS unit inclusion is favored independently of the cooling conditions. During successive self-nucleation and annealing, the BA inclusion is intermediate between non-isothermal and isothermal conditions, while the crystalline structure of the PBA phase changes from the β-phase to the more stable α-phase. We propose a simple crystallographic model to explain the changes in the unit cell dimension of the copolymers.

Explosive Fibonacci-sequence growth into unusual sector-face morphology in poly(L-lactic acid) crystallized with polymeric diluents

Lamellar assembly in unusual sector-face PLLA spherulites from crystallization of poly(L-lactic acid) (PLLA) diluted with amorphous poly(methyl methacrylate) (PMMA). The growth and morphology of the crystalline structures is studied using polarized optical microscopy (POM), atomic-force and scanning electron microscopies (AFM, SEM). Crystals are also analyzed using differential scanning calorimetry (DSC) and small-angle X-ray scattering (SAXS). The two alternate sectored faces differ dramatically in their optical birefringence and top-surface and interior lamellar assembly. By originating from the nucleus center, an explosive fan-like sector of high-birefringence lamellae is packed by fractal growth from an initial single stalk into hundreds of branches upon reaching the periphery, with the number of stalks increasing roughly by the Fibonacci sequence along the radial distance. The exploded pattern resembles a cross-hatch grating structure, and displays a cauliflower-like fractal-branching of optical birefringence blue/orange stripes. This finding suggests that growth with periodic branching is one of the main mechanisms to fill the ever-expanding space in the spherulitic 3D aggregates.

Phase Transition and Melt-Recrystallization Behavior of Poly(Butylene Adipate) Investigated by Simultaneous Measurements of Wide-Angle X-Ray Diffraction (WAXD) and Differential Scanning Calorimetry (DSC)

Simultaneous measurements of wide-angle X-ray diffraction (WAXD) and differential scanning calorimetry (DSC) were carried out to investigate the phase transition and melting behaviors of poly(butylene adipate) (PBA). Thermal expansion changes along the a and b axes of the β form unit cell are different from each other during the heating process. At the beginning of the β to α_H (high-temperature α phase) phase transition, the β phase melts very fast, while the recrystallization of the α_H phase is delayed and slowed. With the further increment of the temperature, the melting rate of the β phase slows down, while the recrystallization of the α_H phase accelerates. The diffraction peak intensity ratios of the β(020):β(110) and α_H(020):α_H(110) diffraction peaks during the first heating process have similar value. However, the above value is different from the value of α(020):α(110) during the following melt-crystallization process. This difference comes from the different orientations of the crystal lattices of the α and α_H(β) crystals to the substrate plane, which indicates that the α_H phase inherits the orientation of the β phase during phase transition and the orientation of α_H form crystals is different from the α form crystals that crystallized from the melt.

Band Spacing in Poly(3-hydroxybutyrate) and Its Blends with Poly(propylene carbonate): Dependence on Thermal Processing

The band spherulites grown in neat poly(3-hydroxybutyrate) (PHB) and its blends with poly(propylene carbonate) (PPC) were observed by polarized optical microscopy. For the spherulites in neat PHB, it is evident that the band spacing increases first and then decreases with melting time. As the melting time is within 7 min, the band spacing increases continuously, which should be attributed to increasing mobility of polymer chains or decreasing viscosity of the melt. When the melting time is prolonged, evident thermal degradation of PHB occurs and results in a great deal of noncrystalline fractions, which is similar with addition of miscible amorphous polymers in the melt, and the band spacing decreases accordingly. The thermal degradation of PHB cannot, however, be detected by a thermogravimetric analyzer because of less volatile productions. An evident decrease of molecular weight can be measured by gel permeation chromatography, indicating occurrence of serious degradation. The decrease of crystallization and melting temperature revealed by differential scanning calorimetry (DSC) also prove the thermal degradation. For spherulites in PHB/PPC blends, however, the variation of band spacing differs from that in neat PHB. The band spacing increases continuously when melting time is within 15 min. The crystallization and melting behaviors are not influenced greatly by prolonging melting time in PHB/PPC blends. The variations of M_w for PHB/PPC are slighter than those of the neat PHB and PPC upon heating at 190 °C. Combined with the corresponding DSC results, it is conjectured that blending may prohibit the degradation of PHB to some extent. An intermolecular interaction can be detected between PHB and PPC via Fouriertransform infrared spectra and should help to avoid degradation of PHB to a certain degree. The present results may help widen the applications of PHB and shed some light on understanding the formation mechanism of the band for aliphatic polyester polymers.

Effects of isomorphic poly(butylene succinate-co-butylene fumarate) on the nucleation of poly(butylene succinate) and the formation of poly(butylene succinate) ring-banded spherulites

The composition of isomorphic PBSF can dramatically affect the nucleation efficiency, the formation temperature of ring-banded spherulite and the band spacing of the PBS.

Organization of Twisting Lamellar Crystals in Birefringent Banded Polymer Spherulites: A Mini-Review

In this mini-review, we summarize the evidences of lamellar twisting in the birefringent banded polymer spherulites demonstrated by various characterization techniques, such as polarized optical microscopy, real-time atomic force microscopy, micro-focus wide angle X-ray diffraction, etc. The real-time observation of lamellar growth under atomic force microscopy unveiled the fine details of lamellar twisting and branching in the banded spherulites of poly(R-3-hydroxybutyrate-co-17 mol% R-3-hydroxyhexanoate). Organization of the twisting lamellar crystals in the banded spherulites was revealed as well. The lamellar crystals change the orientation via twisting rather than the macro screw dislocations. In fact, macro screw dislocation provides the mechanism of synchronous twisting of neighboring lamellar crystals. The driving force of lamellar twisting is attributed to the anisotropic and unbalanced surface stresses. Besides molecular chirality, variation of the growth axis and the chemical groups on lamellar surface can change the distribution of the surface stresses, and thus may invert the handedness of lamellar twisting. Thus, based on both experimental results and physical reasoning, the relation between crystal chirality and chemical molecular structures has been suggested, via the bridge of the distribution of surface stresses. The factors affecting band spacing are briefly discussed. Some remaining questions and the perspective of the topic are highlighted.

Regulating the polymorphism behaviour and crystal transformation of poly(butylene adipate) by incorporating butylene fumarate units into the crystal lattice

Copolymerized butylene fumarate units benefit the formation of β-form poly(butylene adipate) at high temperature by cocrystallizing into the crystal lattice.

Synchronous architecture of ring-banded and non-ring-banded morphology within one spherulite based on in situ ring-opening polymerization of cyclic butylene terephthalate oligomers

Ring-banded morphology of pCBT accompanied by the synchronous evolution of non-ring-banded patterns was investigated through the crystallization of pCBT prepared by ROP of CBT.

Intertwining lamellar assembly in porous spherulites composed of two ring-banded poly(ethylene adipate) and poly(butylene adipate)

Poly(1,4-butylene adipate) (PBA) and poly(ethylene adipate) (PEA), each with the ability to form ring-banded morphologies at same Tc, were simultaneously crystallized from mixtures of various compositions. Investigations on morphology, phase and thermal behavior were conducted in order to reveal lamellar packing and spherulitic structures in this binary system. As PBA is faster-crystallizing and dominates the crystallization process, it is relatively easy to maintain its ordered ring-banded pattern in a PBA/PEA blend when there is a moderate amount of PBA in the composition (40 wt% or greater). On the other hand, PEA is much slower crystallizing and it has to be in extreme majority (PEA > 95 wt%) in the PBA/PEA mixtures in order to crystallize into ring-banded spherulites of PEA pattern. When PBA composition is between 10 and 40 wt% in the PBA/PEA blend, simultaneous crystallization of PBA and PEA leads to an interpenetrating morphology with an interwoven bird-nest pattern. Porous structures with crevices, owing to the interpenetrating PBA and PEA lamellae, resulted in simultaneous crystallization of these two biodegradable polyesters.

Novel polymorphism behavior of poly(butylene adipate) in its nanocomposites with carbon nanofibers

Carbon nanofibers prominently enhance the formation of α-form crystal poly(butylene adipate) at low temperature and lead to a novel plateau phenomenon of α-form crystal content in their composites through specific CH–π interactions.