Influence of a compatibilizer on the morphology development in polymer blends under elongation

Effect of Different Compatibilization Systems on the Rheological, Mechanical and Morphological Properties of Polypropylene/Polystyrene Blends

The influence of reactive processing, non reactive and reactive copolymers on immiscible polypropylene (PP)–polystyrene (PS) blends with varying PS concentrations (10 wt.% and 25 wt.%) was evaluated by mechanical (tensile and tensile impact), rheological (melt flow rate, extensional and dynamic rheology) and morphological (scanning electron microscopy) analysis. As an extended framework of the study, the creation of a link to industrial applicable processing conditions as well as an economically efficient use of compatibilzing agent were considered. For radical processed blends, a high improvement in melt strength was observed while non reactive copolymers exhibited a pronounced increase in toughness and ductility correlated with overall best phase homogeneity. Conversely, the influence of the reactive copolymer was quite different for the varied PS concentrations not allowing the assumption of a specific trend for resulting blend properties, but nevertheless in the case of a lower PS concentration the tensile impact strength exceeded the value of virgin PP. Since PS and PP are widely used, the findings of this work could not only be relevant for the generation of more versatile blends compared to virgin components but also for recycling purposes, allowing the enhancement of specific properties facilitating the production of more valuable secondary materials.

Effect of a Compatibilizer on the Morphology and Properties of Polypropylene/Polyethylentherephthalate Spun Fibers

Fibers spun by melt spinning of binary and ternary polypropylene/polyethylenetherephthalate blends have been produced and characterized in order to investigate the effect of a compatibilizer on their morphology and mechanical properties. The compatibilizer was a maleic anhydride-functionalized rubber copolymer. The effect of the compatibilizer was well evident in the isotropic state, as the morphology became very fine, the size of the dispersed particles was very small, and the adhesion was better. The effect of the compatibilizer on the mechanical properties is very relevant, especially in the elongation at break. On the contrary, no relevant effect was observed in the anisotropic oriented fibers. Although the average diameter of the microfibrils of the dispersed phase of the compatibilized blend generated during the hot drawing was much smaller than that of the microfibrils of the same particles of the uncompatibilized blend, the mechanical properties were almost the same. This behavior has been attributed to the length of the smaller microfibrils of the ternary blends, which was lower that of the microfibrils of the binary blend. This has been explained in terms of reduced initial droplet size, and therefore of lesser possibility of stretching the droplets to very long fibrils in these samples.