Increasing the oxidative stability of poly(dicyclopentadiene) aerogels by hydrogenation

Cross-Linked Polyolefins through Tandem ROMP/Hydrogenation

Cross-linked polyolefins have important advantages over their thermoplastic analogues, particularly improved impact strength and abrasion resistance, as well as increased chemical and thermal stability; however, most strategies for their production involve postpolymerization cross-linking of polyolefin chains. Here, a tandem ring-opening metathesis polymerization (ROMP)/hydrogenation approach is presented. Cyclooctene (COE)-co-dicyclopentadiene (DCPD) networks are first synthesized using ROMP, after which the dispersed Ru metathesis catalyst is activated for hydrogenation through the addition of hydrogen gas. The reaction temperature for hydrogenation must be sufficiently high to allow mobility within the system, as dictated by thermal transitions (i.e., glass and melting transitions) of the polymeric matrix. COE-rich materials exhibit branched-polyethylene-like crystallinity (25% crystallinity) and melting points (Tm = 107 °C), as well as excellent ductility (>750% extension), while majority DCPD materials are glassy (Tg = 84 °C) and much stiffer (E = 710 MPa); all materials exhibit high tensile toughness. Importantly, hydrogenation of olefins in these cross-linked materials leads to notable improvements in oxidative stability, as saturated networks do not experience the same substantial degradation of mechanical performance as their unsaturated counterparts upon prolonged exposure to air.

Frontal polymerization-triggered simultaneous ring-opening metathesis polymerization and cross metathesis affords anisotropic macroporous dicyclopentadiene cellulose nanocrystal foam

Multifunctionality and effectiveness of macroporous solid foams in extreme environments have captivated the attention of both academia and industries. The most recent rapid, energy-efficient strategy to manufacture solid foams with directionality is the frontal polymerization (FP) of dicyclopentadiene (DCPD). However, there still remains the need for a time efficient one-pot approach to induce anisotropic macroporosity in DCPD foams. Here we show a rapid production of cellular solids by frontally polymerizing a mixture of DCPD monomer and allyl-functionalized cellulose nanocrystals (ACs). Our results demonstrate a clear correlation between increasing % allylation and AC wt%, and the formed pore architectures. Especially, we show enhanced front velocity (v_f) and reduced reaction initiation time (t_init) by introducing an optimal amount of 2 wt% AC. Conclusively, the small- and wide-angle X-ray scattering (SAXS, WAXS) analyses reveal that the incorporation of 2 wt% AC affects the crystal structure of FP-mediated DCPD/AC foams and enhances their oxidation resistance.

Effects of Ru catalyst changes by atmospheric exposure days on the interfacial and impact properties of glass fiber/p-DCPD composites

The ruthenium (Ru) catalyst is the most recently developed poly dicyclopentadiene (p-DCPD) polymer catalyst known to promote stable reactions, even upon contact with oxygen. However, the experimental results showed that exposure times exceeding three days can cause problems during curing due to reaction between oxygen and Ru catalyst. Consequently, 12 days of exposure degraded the mechanical and interfacial properties of p-DCPD or p-DCPD composites reinforced with 40 wt% 50-mm GF by 60%. The structural analysis simulation of the target product also showed noticeable changes in the catalyst that was exposed to air atmosphere for more than six days, which can deteriorate quality. This study demonstrated that when molding structures using p-DCPD, special care should be taken to control atmospheric exposure of the ruthenium catalyst.

A highly efficient metal-free protocol for the synthesis of linear polydicyclopentadiene

We have developed a highly efficient synthesis of linear polydicyclopentadiene (pDCPD) via photoredox mediated metal-free ring-opening metathesis polymerization (MF-ROMP) and investigated the T_g–M_n dependence of linear pDCPD.

Air Activated Self-Decontaminating Polydicyclopentadiene PolyHIPE Foams for Rapid Decontamination of Chemical Warfare Agents

The threat of chemical warfare agents (CWA) compels research into novel self-decontaminating materials (SDM) for the continued safety of first-responders, civilians, and active service personnel. The capacity to actively detoxify, as opposed to merely sequester, offending agents under typical environmental conditions defines the added value of SDMs in comparison to traditional adsorptive materials. Porous polymers, synthesized via the high internal phase emulsion (HIPE) templating, provide a facile fabrication method for materials with permeable open cellular structures that may serve in air filtration applications. PolyHIPEs comprising polydicyclopentadiene (polyDCPD) networks form stable hydroperoxide species following activation in air under ambient conditions. The hydroperoxide-containing polyDCPD materials react quickly with CWA simulants, Demeton-S and 2-chloroethyl ethyl sulfide, forming oxidation products as confirmed via gas chromatography mass spectrometry. The simplicity of the detoxification chemistry paired with the porous foam form factor presents an exciting opportunity for the development of self-decontaminating filter media.

Advances in self-healing materials based on vascular networks with mechanical self-repair characteristics

Here, we review the state-of-the-art in the field of engineered self-healing materials. These materials mimic the functionalities of various natural materials found in the human body (e.g., the healing of skin and bones by the vascular system). The fabrication methods used to produce these "vascular-system-like" engineered self-healing materials, such as electrospinning (including co-electrospinning and emulsion spinning) and solution blowing (including coaxial solution blowing and emulsion blowing) are discussed in detail. Further, a few other approaches involving the use of hollow fibers are also described. In addition, various currently used healing materials/agents, such as dicyclopentadiene and Grubbs' catalyst, poly(dimethyl siloxane), and bisphenol-A-based epoxy, are described. We also review the characterization methods employed to verify the physical and chemical aspects of self-healing, that is, the methods used to confirm that the healing agent has been released and that it has resulted in healing, as well as the morphological changes induced in the damaged material by the healing agent. These characterization methods include different visualization and spectroscopy techniques and thermal analysis methods. Special attention is paid to the characterization of the mechanical consequences of self-healing. The effects of self-healing on the mechanical properties such as stiffness and adhesion of the damaged material are evaluated using the tensile test, double cantilever beam test, plane strip test, bending test, and adhesion test (e.g., blister test). Finally, the future direction of the development of these systems is discussed.

Preparation and curing behavior of high-stress solid propellant binder based on polydicyclopentadiene

The ring-opening metathesis polymerization reaction of dicyclopentadiene (DCPD) was carried out using Grubbs first generation catalyst. Fourier transform infrared (FTIR), dynamic-thermo mechanical analysis (DMA), and Raman spectroscopy were used to investigate the curing behavior of this polymer. The FTIR results showed that DCPD had not cured completely and the polymers were composed of linear and cross-linked polydicyclopentadiene (PDCPD). The DMA test showed that the polymer possesses the glass transition temperature of linear PDCPD and cross-linked PDCPD, which had also proved the FTIR result. Furthermore, in order to explain the strange phenomenon that the band at 3004 cm−1 should have been detected in infrared spectrum, the Raman spectrum of PDCPD was applied to analyze the bonding mechanism of =C–H bond in the process of polymerization. Moreover, the real-time FTIR result cure formula showed that the cure degree increases first then constants trend with cure time of increasing, the cure degree reached the maximum value (96.76%) at 60°C for 192 h.

Regenerative nano-hybrid coating tailored for autonomous corrosion protection

A novel bilayer coating system for autonomous corrosion-triggered self-healing is demonstrated. The storage of the encapsulated monomer and the catalyst is separated in two different layers. The encapsulated catalyst is stored inside a metallic coating, which ensures its activity even for an extended exposure time. The release from the capsules is triggered by corrosion and the correlated pH increase.

Deterministic control over high-Z doping of polydicyclopentadiene-based aerogel coatings

We report on simple and efficient routes to dope polydicyclopentadiene (PDCPD)-based aerogels and their coatings with high-Z tracer elements. Initially, direct halogenation of PDCPD wet gels and aerogels with elemental iodine or bromine was studied. Although several pathways were identified that allowed doping of PDCPD aerogels by direct addition of bromine or iodine to the unsaturated polymer backbone, they all provided limited control over the amount and uniformity of doping, especially at very low dopant concentrations. Deterministic control over the doping level in polymeric aerogels and aerogel coatings was then achieved by developing a copolymerization approach with iodine and tin containing comonomers. Our results highlight the versatility of the ring-opening metathesis polymerization (ROMP)-based copolymerization approach in terms of functionalization and doping of low density polymeric aerogels and their coatings.