The impact of new crystalline lamellae formation during annealing on the properties of polypropylene based films and membranes

Morphology of impact polypropylene copolymer extruded cast film revealed by confocal Raman imaging

An impact polypropylene copolymer (IPC), composed of polypropylene (PP) and ethylene-propylene copolymer (EPC), was synthesized through two-stage in-reactor polymerization. A systematic investigation of the crystalline structure, thermal behavior, morphology, and tensile properties of the IPC extruded cast film was conducted. Specifically, the morphology of EPC was obtained by confocal Raman imaging by depicting the spatial distribution of the Raman band located at 1064 cm-1. The EPC phase exhibits fibrous morphology with the long axis aligning along the machine direction (MD). A three-dimensional (3D) heterogeneous structure of the IPC cast film obtained by confocal Raman imaging confirms that the fibrous EPC phase is dispersed in a 3D framework of the PP matrix. The mesomorphic phase in the as-prepared cast film transforms to a stable α-form crystal after annealing at 130 °C, which improves the yield strength but decreases the elongation of the cast film. The WAXD and SAXS results indicate that there is no obvious orientation of the crystallites. Thus, the anisotropy of tensile properties in the MD and transverse directions is closely related to the anisotropic phase morphology at the micrometer scale. The results reveal that the mechanical performances of IPC films are determined by the crystalline structure of the PP matrix and the morphology.

Development of Inorganic Particle-Filled Polypropylene/High Density Polyethylene Membranes via Multilayer Co-Extrusion and Stretching

This work is made to ascertain the effects of mineral fillers, namely calcium carbonate and talc, on the morphology and properties of multilayer polypropylene (PP)/high-density polyethylene (HDPE) porous membranes. Multilayer membranes were prepared using the three-stage Melt-Extrusion, Annealing and Uniaxial Stretching (MEAUS) process. The orientation of PP’s crystalline phase was affected by both the flow-induced crystallization and the heterogeneous nucleation promoted by the fillers. A synergistic effect was observed in the filled samples due to the generation of pores after the stretching-induced lamellae separation and the debonding of mineral fillers from the polymeric matrix. The fillers increased the porous surface, leading to an increase of permeance to air, being this effect more marked at higher filler contents. Talc showed a higher efficiency to create porous surfaces when compared to calcium carbonate. The thermal stability of the membranes increased with filler addition, as well as their stiffness and strength.

Effect of Annealing Temperature on PP Microporous Membranes Obtained by a Melt-Extrusion-Stretching Method

Isotactic polypropylene (iPP) precursor film with highly oriented lamellar structure was produced through a melt extrusion-annealing-uniaxial stretching (MAUS) process. The precursor films were annealed at various temperatures and the structure evolution of precursor films during various annealing temperatures and the pore formation of the annealed film during stretching were investigated. During annealing, recrystallized lamellar structure was formed to obtain “core-shell sandwich” structure. The thickness of newly formed lamellae increased with annealing temperature, which improved the ability of slipping resistance of the original lamellar structure during stretching. As the annealing temperature of precursor film increased, the micropore shape and diameter of the final membranes became more uniform. The porosity of the microporous membranes increased with increasing annealing temperature.

Porous Membranes Based on Polypropylene-Ethylene Copolymers. Influence of Temperature on Extrusion, Annealing and Uniaxial Strain Stages

In this study, block and random copolymers of polypropylene⁻ethylene are selected to prepare porous membranes through the melt extrusion-annealing-uniaxial stretching technique (MEAUS), at a constant draw ratio. In some cases, these copolymers were blended with a homopolymer grade. The variation of temperature in the stages of extrusion, annealing and uniaxial strain was analysed. Several characterisation techniques were employed to study this influence. The crystalline orientation was analysed by polarised infrared spectroscopy (FT-IR), and crystalline features were studied by differential scanning calorimetry (DSC). The thermal stability of the membranes was checked by thermogravimetric analysis (TGA). Tensile tests were performed to ascertain the stiffness and ductility of the produced samples. The results were correlated with the porous morphology, global porosity, and permeability to air. A close relationship was found between crystalline characteristics, porous morphology and the trends registered. An improved pore distribution along the membrane surface was found when copolymers were employed.

Polypropylene-Based Porous Membranes: Influence of Polymer Composition, Extrusion Draw Ratio and Uniaxial Strain

Several commercial grades of homo-polymer and its blends were selected to prepare microporous membranes through melt extrusion-annealing-uniaxial stretching technique (MEAUS). Branched or very fluid polypropylene was employed to modify the polymeric composition. In some blends, micro-sized calcium carbonate was added. We analysed the influence of sample composition, extrusion draw ratio, and we performed a deep study concerning the uniaxial strain rate, using in some cases extreme strain rates and strain extents. The crystalline features were studied by Differential Scanning Calorimetry (DSC), and the morphology of porous structure was analyzed through Scanning Electron Microscopy (SEM). Thermal stability and thermomechanical performance was measured by thermogravimetric analysis (TGA) and dynamic-mechanical-thermal (DTMA) study. A close relationship was found between crystalline characteristics, porous morphology and the trends registered for permeability.

Advances in preparation, modification, and application of polypropylene membrane

Polypropylene (PP) is one of the most used polymers for microporous membrane fabrication due to its good thermal stability, chemical resistance, mechanical strength, and low cost. There have been numerous studies reporting the developments and applications of PP membranes. However, PP membrane with high performance is still a challenge. Thus, this article presents a comprehensive overview of the advances in the preparation, modification and application of PP membrane. The preparation methods of PP membrane are firstly reviewed, followed by the modification approaches of PP membrane. The modifications includes hydrophilic and superhydrophobic modification so that the PP membranes become more suitable to be applied either in aqueous applications or in non-aqueous ones. The fouling resistant of hydrophilized PP membrane and the wetting resistant of superhydrophobized PP membrane are then reviewed. Finally, special attention is given to the various potential applications and industrial outlook of the PP membranes.

Effects of annealing stress field on the structure and properties of polypropylene hollow fiber membranes made by stretching

By adopting three types of annealing stress fields, this work focused on investigating their effects on the microstructural evolution of polypropylene (PP) hollow fiber precursors obtained by the melt spinning process.

Application of the Electron Density Correlation Function for Structural Analysis of X-ray Scattering/Diffraction Information from Polymer-based Nano-Composites

Modern diffraction and scattering methods of X-ray radiation allow for multi-scale probing of the material morphology for both polymer-based composite films and fibers. These approaches and analyses tools can be used to map the makeup of individual grain structures in various polymer nano-composites in order to examine the effects of the fillers on nano-scale structural changes in the materials. The electron intensity correlation function, derived from Fourier transformations of the X-ray scattering pattern provides a path to analyze acquired data for space resolved domains. Here in this study, polymer-based nano-carbon composite systems are analyzed. The polymers used include polyvinyl alcohol, polyethylene, and polyacrilonitrile as matrix materials. The nano-carbon filler contribution to the grain size evolution is tracked by X-ray scattering/diffraction characterization. These results show that the relevant sizes of crystalline and amorphous domains within the lamellae structures correspond to the dispersion/distribution of the nano-filler in the composite materials. This work mainly illustrates an effective use of the correlation function to provide global morphological analysis in the composite system.

Poly(ester-ether)s: III. assessment of cell behaviour on nanofibrous scaffolds of PCL, PLLA and PDX blended with amorphous PMeDX

SEM images of HDF cells on scaffolds: (a) PCL/PMeDX: 93/7-good adhesion and proliferation, (b) PDX/PMeDX: 98/2-good adhesion, proliferation & infiltration and (c) PLLA/PMeDX: 85/15-good proliferation and infiltration.

In situ study of the annealing process of a polyethylene cast film with a row-nucleated crystalline structure by SAXS

The secondary crystallization has more effect on polyethylene crystal thickening than melt recrystallization during the annealing process.