22
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Zhang Y, Xu Y, Simon-Masseron A, Lalevée J. Radical photoinitiation with LEDs and applications in the 3D printing of composites. Chem Soc Rev 2021; 50:3824-3841. [PMID: 33523055 DOI: 10.1039/d0cs01411g] [Citation(s) in RCA: 61] [Impact Index Per Article: 20.3] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/17/2022]
Abstract
Radical initiation upon LED light irradiation is discussed herein as well as its application in additive manufacturing. The ability of manufacturing complex structures, freedom of design, low energy consumption, fast prototyping, and excellent spatial resolution are the main benefits of the 3D printing technology by photopolymerization. Therefore, the 3D printing of composites through photopolymerization processes is developing rapidly in the academia and industry, and has been a turning point of additive manufacturing (AM). In the present review, an overview of radical initiation with LEDs (i.e., the photopolymerization LED technology, the photoinitiating systems, and the polymerizable media) and of the main 3D printing methods by photopolymerization, materials, and their applications in different fields has been carried out. As a challenging topic, the issue of light penetration in a filled matrix for the access to composites is discussed, including the light transmittance of the composite, the mismatch of the refractive index between the filler and the monomer, the factors of the filler, and the adverse influence of low light penetration on the 3D printing process. In particular, the popular applications of 3D printing by photopolymerization in biomedical science, electronic industry, materials for adsorption, and 4D printing are discussed. Overall, this review gives an overview of the 3D printing of polymer matrix composites through photopolymerization processes as a benchmark for future research and development.
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Affiliation(s)
- Yijun Zhang
- Université de Haute-Alsace, CNRS, IS2M UMR 7361, F-68100 Mulhouse, France.
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26
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Zhang J, Lalevée J, Hill NS, Kiehl J, Zhu D, Cox N, Langley J, Stenzel MH, Coote ML, Xiao P. Substituent Effects on Photoinitiation Ability of Monoaminoanthraquinone-Based Photoinitiating Systems for Free Radical Photopolymerization under LEDs. Macromol Rapid Commun 2020; 41:e2000166. [PMID: 32383502 DOI: 10.1002/marc.202000166] [Citation(s) in RCA: 8] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 03/29/2020] [Revised: 04/22/2020] [Accepted: 04/22/2020] [Indexed: 12/24/2022]
Abstract
Three monoamino-substituted anthraquinone derivatives (AAQs), that is, 1-aminoanthraquinone (AAQ), 1-(methylamino)anthraquinone (MAAQ), and 1-(benzamido)anthraquinone (BAAQ), incorporated with various additives [e.g., triethanolamine (TEAOH) and phenacyl bromide (PhC(═O)CH2 Br)] are investigated for their roles as photoinitiating systems of free radical photopolymerization of (meth)acrylate monomers upon the exposure to UV to green LEDs. The AAQs-based photoinitiating systems, AAQ/TEAOH/PhC(═O)CH2 Br and BAAQ/TEAOH/PhC(═O)CH2 Br photoinitiators exhibit the highest efficiency for the free radical photopolymerization of DPGDA under the irradiation of blue LED and UV LED, respectively, which is consistent with the extent of overlap between their absorption spectra and the emission spectra of the LEDs. AAQ/TEAOH/PhC(═O)CH2 Br photoinitiator can also initiate the free radical photopolymerization of different (meth)acrylate monomers, with an efficiency dependent on the chemical structures of these monomers.
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Affiliation(s)
- Jing Zhang
- Dr. J. Zhang, Dr. N. S. Hill, D. Zhu, Dr. N. Cox, J. Langley, Prof. M. L. Coote, Dr. P. Xiao, Research School of Chemistry, Australian National University, Canberra, ACT, 2601, Australia.,Dr. J. Zhang, Prof. J. Lalevée, Dr. P. Xiao, Université de Haute-Alsace, CNRS, IS2M UMR 7361, Mulhouse, F-68100, France.,Dr. J. Zhang, J. Kiehl, Prof. M. H. Stenzel, Dr. P. Xiao, School of Chemistry, University of New South Wales, Sydney, NSW, 2052, Australia.,Dr. J. Zhang, Department of Chemical Engineering, Monash University, Clayton, VIC, 3800, Australia
| | - Jacques Lalevée
- Dr. J. Zhang, Prof. J. Lalevée, Dr. P. Xiao, Université de Haute-Alsace, CNRS, IS2M UMR 7361, Mulhouse, F-68100, France.,Prof. J. Lalevée, Université de Strasbourg, France
| | - Nicholas S Hill
- Dr. J. Zhang, Dr. N. S. Hill, D. Zhu, Dr. N. Cox, J. Langley, Prof. M. L. Coote, Dr. P. Xiao, Research School of Chemistry, Australian National University, Canberra, ACT, 2601, Australia.,Dr. N. S. Hill, Prof. M. L. Coote, ARC Centre of Excellence for Electromaterials Science, Research School of Chemistry, Australian National University, Canberra, ACT, 2601, Australia
| | - Jonathan Kiehl
- Dr. J. Zhang, J. Kiehl, Prof. M. H. Stenzel, Dr. P. Xiao, School of Chemistry, University of New South Wales, Sydney, NSW, 2052, Australia
| | - Di Zhu
- Dr. J. Zhang, Dr. N. S. Hill, D. Zhu, Dr. N. Cox, J. Langley, Prof. M. L. Coote, Dr. P. Xiao, Research School of Chemistry, Australian National University, Canberra, ACT, 2601, Australia
| | - Nicholas Cox
- Dr. J. Zhang, Dr. N. S. Hill, D. Zhu, Dr. N. Cox, J. Langley, Prof. M. L. Coote, Dr. P. Xiao, Research School of Chemistry, Australian National University, Canberra, ACT, 2601, Australia
| | - Julien Langley
- Dr. J. Zhang, Dr. N. S. Hill, D. Zhu, Dr. N. Cox, J. Langley, Prof. M. L. Coote, Dr. P. Xiao, Research School of Chemistry, Australian National University, Canberra, ACT, 2601, Australia
| | - Martina H Stenzel
- Dr. J. Zhang, J. Kiehl, Prof. M. H. Stenzel, Dr. P. Xiao, School of Chemistry, University of New South Wales, Sydney, NSW, 2052, Australia
| | - Michelle L Coote
- Dr. J. Zhang, Dr. N. S. Hill, D. Zhu, Dr. N. Cox, J. Langley, Prof. M. L. Coote, Dr. P. Xiao, Research School of Chemistry, Australian National University, Canberra, ACT, 2601, Australia.,Dr. N. S. Hill, Prof. M. L. Coote, ARC Centre of Excellence for Electromaterials Science, Research School of Chemistry, Australian National University, Canberra, ACT, 2601, Australia
| | - Pu Xiao
- Dr. J. Zhang, Dr. N. S. Hill, D. Zhu, Dr. N. Cox, J. Langley, Prof. M. L. Coote, Dr. P. Xiao, Research School of Chemistry, Australian National University, Canberra, ACT, 2601, Australia.,Dr. J. Zhang, Prof. J. Lalevée, Dr. P. Xiao, Université de Haute-Alsace, CNRS, IS2M UMR 7361, Mulhouse, F-68100, France.,Dr. J. Zhang, J. Kiehl, Prof. M. H. Stenzel, Dr. P. Xiao, School of Chemistry, University of New South Wales, Sydney, NSW, 2052, Australia
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34
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Zhang J, Xiao P, Dietlin C, Campolo D, Dumur F, Gigmes D, Morlet-Savary F, Fouassier JP, Lalevée J. Cationic Photoinitiators for Near UV and Visible LEDs: A Particular Insight into One-Component Systems. MACROMOL CHEM PHYS 2016. [DOI: 10.1002/macp.201500546] [Citation(s) in RCA: 20] [Impact Index Per Article: 2.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/09/2022]
Affiliation(s)
- Jing Zhang
- Institut de Science des Matériaux de Mulhouse IS2M; UMR CNRS 7361, UHA, 15 rue Jean Starcky 68057 Mulhouse Cedex France
| | - Pu Xiao
- Institut de Science des Matériaux de Mulhouse IS2M; UMR CNRS 7361, UHA, 15 rue Jean Starcky 68057 Mulhouse Cedex France
- Centre for Advanced Macromolecular Design; School of Chemistry; The University of New South Wales; Sydney Australia
| | - Celine Dietlin
- Institut de Science des Matériaux de Mulhouse IS2M; UMR CNRS 7361, UHA, 15 rue Jean Starcky 68057 Mulhouse Cedex France
| | - Damien Campolo
- Institut de Chimie Radicalaire ICR - UMR CNRS 7273; Aix-Marseille Université équipe CROPS; case 542, avenue Escadrille Normandie-Niemen 13397 Marseille Cedex 20 France
| | - Frederic Dumur
- Institut de Chimie Radicalaire ICR - UMR CNRS 7273; Aix-Marseille Université équipe CROPS; case 542, avenue Escadrille Normandie-Niemen 13397 Marseille Cedex 20 France
| | - Didier Gigmes
- Institut de Chimie Radicalaire ICR - UMR CNRS 7273; Aix-Marseille Université équipe CROPS; case 542, avenue Escadrille Normandie-Niemen 13397 Marseille Cedex 20 France
| | - Fabrice Morlet-Savary
- Institut de Science des Matériaux de Mulhouse IS2M; UMR CNRS 7361, UHA, 15 rue Jean Starcky 68057 Mulhouse Cedex France
| | - Jean-Pierre Fouassier
- Institut de Science des Matériaux de Mulhouse IS2M; UMR CNRS 7361, UHA, 15 rue Jean Starcky 68057 Mulhouse Cedex France
| | - Jacques Lalevée
- Institut de Science des Matériaux de Mulhouse IS2M; UMR CNRS 7361, UHA, 15 rue Jean Starcky 68057 Mulhouse Cedex France
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