Simultaneous reinforcement and toughness improvement in an aromatic epoxy network with an aliphatic hyperbranched epoxy modifier

Fracture of Epoxy Matrixes Modified with Thermo-Plastic Polymers and Winding Glass Fibers Reinforced Plastics on Their Base under Low-Velocity Impact Condition

The work is aimed at studying the impact resistance of epoxy oligomer matrices (EO) modified with polysulfone (PSU) or polyethersulfone (PES) and glass fibers reinforced plastics (GFRP) based on them under low-velocity impact conditions. The concentration dependences of strength and fracture energy of modified matrices and GFRP were determined. It has been determined that the type of concentration curves of the fracture energy of GFRP depends on the concentration and type of the modifying polymer. It is shown that strength σ and fracture energy E_M of thermoplastic-modified epoxy matrices change little in the concentration range from 0 to 15 wt.%. However, even with the introduction of 20 wt.% PSU into EO, the strength increases from 164 MPa to 200 MPa, and the fracture energy from 32 kJ/m² to 39 kJ/m². The effect of increasing the strength and fracture energy of modified matrices is retained in GFRP. The maximum increase in shear strength (from 72 MPa to 87 MPa) is observed for GFRP based on the EO + 15 wt.% PSU matrix. For GFRP based on EO + 20 wt.% PES, the shear strength is reduced to 69 MPa. The opposite effect is observed for the EO + 20 wt.% PES matrix, where the strength value decreases from 164 MPa to 75 MPa, and the energy decreases from 32 kJ/m² to 10 kJ/m². The reference value for the fracture energy of GFRP 615 is 741 kJ/m². The maximum fracture energy for GFRP is based on EO + 20 wt.% PSU increases to 832 kJ/m² for GFRP based on EO + 20 wt.% PES-up to 950 kJ/m². The study of the morphology of the fracture surfaces of matrices and GFRP confirmed the dependence of impact characteristics on the microstructure of the modified matrices and the degree of involvement in the process of crack formation. The greatest effect is achieved for matrices with a phase structure "thermoplastic matrix-epoxy dispersion." Correlations between the fracture energy and strength of EO + PES matrices and GFRP have been established.

A New Strategy to Improve the Toughness of Epoxy Thermosets-By Introducing Poly(ether nitrile ketone)s Containing Phthalazinone Structures

As high brittleness limits the application of all epoxy resins (EP), here, it can be modified by high-performance thermoplastic poly(ether nitrile ketone) containing phthalazinone structures (PPENK). Therefore, the influence of different PPENK contents on the mechanical, thermal, and low-temperature properties of EP was comprehensively investigated in this paper. The binary blend of PPENK/EP exhibited excellent properties due to homogeneous mixing and good interaction. The presence of PPENK significantly improved the mechanical properties of EP, showing 131.0%, 14.2%, and 10.0% increases in impact, tensile, and flexural strength, respectively. Morphological studies revealed that the crack deflection and bridging in PPENK were the main toughening mechanism in the blend systems. In addition, the PPENK/EP blends showed excellent thermal and low-temperature properties (-183 °C). The glass transition temperatures of the PPENK/EP blends were enhanced by approximately 50 °C. The 15 phr of the PPENK/EP blends had a low-temperature flexural strength of up to 230 MPa, which was 46.5% higher than EP. Furthermore, all blends exhibited better thermal stability.

One-pot synthesis of hyperbranched polymers via visible light regulated switchable catalysis

Switchable catalysis promises exceptional efficiency in synthesizing polymers with ever-increasing structural complexity. However, current achievements in such attempts are limited to constructing linear block copolymers. Here we report a visible light regulated switchable catalytic system capable of synthesizing hyperbranched polymers in a one-pot/two-stage procedure with commercial glycidyl acrylate (GA) as a heterofunctional monomer. Using (salen)CoIIICl (1) as the catalyst, the ring-opening reaction under a carbon monoxide atmosphere occurs with high regioselectivity (>99% at the methylene position), providing an alkoxycarbonyl cobalt acrylate intermediate (2a) during the first stage. Upon exposure to light, the reaction enters the second stage, wherein 2a serves as a polymerizable initiator for organometallic-mediated radical self-condensing vinyl polymerization (OMR-SCVP). Given the organocobalt chain-end functionality of the resulting hyperbranched poly(glycidyl acrylate) (hb-PGA), a further chain extension process gives access to a core-shell copolymer with brush-on-hyperbranched arm architecture. Notably, the post-modification with 2,2,6,6-tetramethylpiperidine-1-oxyl (TEMPO) affords a metal-free hb-PGA that simultaneously improves the toughness and glass transition temperature of epoxy thermosets, while maintaining their storage modulus.

Efficient Toughening of DGEBA with a Bio-Based Protocatechuic Acid Derivative

In this work, a bio-based epoxy resin, protocatechuic acid diester epoxy resin, (PDEP), was synthesized using protocatechuic acid. The structure and properties of PDEP have been characterized by ¹H NMR, ¹³C NMR, and Fourier transform infrared. After different contents of PDEP were added to diglycidyl ether of bisphenol A (DGEBA), the modified epoxy resins were cured by 4,4'-diaminodiphenylmethane (DDM). With the addition of a flexible long-chain bio-based monomer to improve toughness, the impact strength was 50 kJ·m^-2 with only 5.0 wt % PDEP; compared with pure DGEBA, the impact strength was 27 kJ·m^-2. Further, an increase in T _g should be confirmed from the mechanical cross-linking density and rigidity group content. The single T _g proved the homogeneous phase structure of the PDEP-cured resin. Morphology exhibiting the ductile fracture of the cured resin was confirmed by scanning electron microscopy. Overall, this work demonstrates the utilization of renewable protocatechuic acid as an effective modifier for epoxy resin, which reflects its potential application.

Bio-based epoxy functionalized MQ silicone resins: from synthesis to toughened epoxy composites with good mechanical properties, thermal resistance and transparency

A series bio-based eugenol silicone resins are synthesized, and EG-1.2MQ shows its good promise as a new green multifunctional additive to well balance the toughness, mechanical properties, transparency, and other properties.

Hyperbranched polyamide modified graphene oxide-reinforced polyurethane nanocomposites with enhanced mechanical properties

As is well known, it is difficult to simultaneously improve both the strength and elongation at break of polymers filled with nanomaterials. This work obtained high-performance composites with enhanced strength and elongation at break via cross-linking hydroxyl-terminated polybutadiene (HTPB) chains with hyperbranched-polyamide-modified graphene oxide (HGO), and the preparation, characterization, and mechanical properties of the composites serving as a composite solid-propellant binder have been described in detail. Compared with pure HTPB polyurethane (P-HTPB), the tensile strength and elastic modulus of the composite containing 0.1 wt% HGO (H-0.1/HTPB) increase by 57.8% and 65.3%, respectively. Notably, the elongation at break of the H-0.1/HTPB composite can reach up to 1292.6%, which is even higher than that of P-HTPB. Moreover, the capabilities of the composites to resist deformation have also been enhanced significantly. The glass transition temperatures of the composites are still extremely low (∼-73 °C), which is beneficial for their applications. It can be expected that this study can provide an effective fabrication approach and strategy for preparing high-performance polyurethane composites.

A hyperbranched polymer from tung oil for the modification of epoxy thermoset with simultaneous improvement in toughness and strength

In order to increase the toughness of epoxy resin and make full use of biological resources, a tung oil-based hyperbranched polymer (TOHBP) was synthesized.

Simultaneous reinforcement and toughness improvement of an epoxy–phenolic network with a hyperbranched polysiloxane modifier

An epoxy–phenolic network is modified with hyperbranched polysiloxane (HBPSi). The addition of HBPSi-2, which has medium molecular weight, can significantly decrease the viscosity of the uncured epoxy–phenolic system and increase the crosslinking density and homogeneity of the cured crosslinking network. With 10% HBPSi-2, the mechanical properties of the samples are improved comprehensively: tensile modulus and maximum strength increase by 11.4% and 36.2%, respectively, while elongation at break and impact strength increase by 153.8% and 186.7%, respectively. The comprehensive improvements in the mechanical properties are attributed to combined effects of crosslinking density, network rigidity, cohesive density and the matrix-modifier compatibility. What is more, HBPSi-2 also significantly increases the char yield of the material and decreases the thermal weight loss rate, indicating an improved thermal stability. All these results may provide a new strategy for toughness and strength improvement of the epoxy–phenolic network.

An epoxy–phenolic network is modified with hyperbranched polysiloxane (HBPSi).