Sulfonated polysulfone supported high performance thin film composite membranes for forward osmosis

Effect of Polyethylene Glycol Additive on the Structure and Performance of Fabric-Reinforced Thin Film Composite

Fabric-reinforced thin film composite (TFC) membranes exhibit outstanding mechanical durability over free-standing membranes for commercial applications. In this study, polyethylene glycol (PEG) was incorporated to modify the polysulfone (PSU) supported fabric-reinforced TFC membrane for forward osmosis (FO). The effects of PEG content and molecular weight on the structure, material property and FO performance of the membrane were investigated comprehensively, and the corresponding mechanisms were revealed. The membrane prepared by using 400 g/mol PEG exhibited better FO performances than those of membranes with 1000 and 2000 g/mol PEG, and 20 wt.% was demonstrated to be the optimal PEG content in the casting solution. The permselectivity of the membrane was further improved by reducing the PSU concentration. The optimal TFC-FO membrane had a water flux (Jw) of 25.0 LMH using deionized (DI) water feed and 1 M NaCl draw solution, and the specific reverse salt flux (Js/Jw) was as low as 0.12 g/L. The degree of internal concentration polarization (ICP) was significantly mitigated. The membrane behaved superior to the commercially available fabric-reinforced membranes. This work provides a simple and low-cost approach in the development TFC-FO membrane and shows great potential in the large-scale production for practical applications.

Fabrication of Thin Film Composite Membranes on Nanozeolite Modified Support Layer for Tailored Nanofiltration Performance

Thin-film composite (TFC) structure has been widely employed in polymeric membrane fabrication to achieve superior performance for desalination and water treatment. In particular, TFC membranes with a thin active polyamide (PA) selective layer are proven to offer improved permeability without compromising salt rejection. Several modifications to TFCs have been proposed over the years to enhance their performance by altering the selective, intermediate, or support layer. This study proposes the modification of the membrane support using nanozeolites prepared by a unique ball milling technique for tailoring the nanofiltration performance. TFC membranes were fabricated by the interfacial polymerization of Piperazine (PIP) and 1,3,5-Benzenetricarbonyl trichloride (TMC) on Polysulfone (PSf) supports modified with nanozeolites. The nanozeolite concentration in the casting solution varied from 0 to 0.2%. Supports prepared with different nanozeolite concentrations resulted in varied hydrophilicity, porosity, and permeability. Results showed that optimum membrane performance was obtained for supports modified with 0.1% nanozeolites where pure water permeance of 17.1 ± 2.1 Lm^-2 h^-1 bar^-1 was observed with a salt rejection of 11.47%, 33.84%, 94%, and 95.1% for NaCl, MgCl₂, MgSO_4, and Na₂SO₄ respectively.

Reduction of the Structure Parameter of Forward Osmosis Membranes by Using Sodium Bicarbonate as Pore-Forming Agent

The forward osmosis (FO) process suffers from unfavorable internal concentration polarization (ICP) of the solute within the support layer of thin-film composite forward osmosis (TFC-FO) membranes. To lower the ICP effect, a support layer with low tortuosity, high porosity, and interconnected pores is necessary. In the present investigation, sodium bicarbonate has been presented as a simple pore-forming agent to decline the ICP within a poly(ethersulfone) substrate. In particular, the porous poly(ethersulfone) support layer was fabricated by embedding sodium bicarbonate into the casting solution to form CO₂ gas bubbles in the substrate during phase inversion in an acidic nonsolvent. Experimental results revealed that the separation performance of the TFC-FO membranes significantly improved. The most water-permeable membrane was prepared in the acidic nonsolvent (TFC-SB.3) and it demonstrated a water flux of 26.6 LMH and a reverse salt flux of 3.6 gMH in the FO test. In addition, the TFC-SB.3 membrane showed an 85% increase in water permeability (2.13 LMH/bar) with negligible change in salt rejection (94.3%). Such observations were based on the increase of substrate porosity and the improved connectivity of the finger-like channels through in situ CO₂ gas bubbling that alleviate the ICP phenomena. Therefore, the current study presents a simple, scalable method to design a high-performance TFC-FO membrane.

Strategies in Forward Osmosis Membrane Substrate Fabrication and Modification: A Review

Forward osmosis (FO) has been recognized as the preferred alternative membrane-based separation technology for conventional water treatment technologies due to its high energy efficiency and promising separation performances. FO has been widely explored in the fields of wastewater treatment, desalination, food industry and bio-products, and energy generation. The substrate of the typically used FO thin film composite membranes serves as a support for selective layer formation and can significantly affect the structural and physicochemical properties of the resultant selective layer. This signifies the importance of substrate exploration to fine-tune proper fabrication and modification in obtaining optimized substrate structure with regards to thickness, tortuosity, and porosity on the two sides. The ultimate goal of substrate modification is to obtain a thin and highly selective membrane with enhanced hydrophilicity, antifouling propensity, as well as long duration stability. This review focuses on the various strategies used for FO membrane substrate fabrication and modification. An overview of FO membranes is first presented. The extant strategies applied in FO membrane substrate fabrications and modifications in addition to efforts made to mitigate membrane fouling are extensively reviewed. Lastly, the future perspective regarding the strategies on different FO substrate layers in water treatment are highlighted.

Impact of FO Operating Pressure and Membrane Tensile Strength on Draw-Channel Geometry and Resulting Hydrodynamics

In an effort to improve performances of forward osmosis (FO) systems, several innovative draw spacers have been proposed. However, the small pressure generally applied on the feed side of the process is expected to result in the membrane bending towards the draw side, and in the gradual occlusion of the channel. This phenomenon potentially presents detrimental effects on process performance, including pressure drop and external concentration polarization (ECP) in the draw channel. A flat sheet FO system with a dot-spacer draw channel geometry was characterized to determine the degree of draw channel occlusion resulting from feed pressurization, and the resulting implications on flow performance. First, tensile testing was performed on the FO membrane to derive a Young’s modulus, used to assess the membrane stretching, and the resulting draw channel characteristics under a range of moderate feed pressures. Membrane apex reached up to 67% of the membrane channel height when transmembrane pressure (TMP) of 1.4 bar was applied. The new FO channels considerations were then processed by computational fluid dynamics model (computational fluid dynamics (CFD) by ANSYS Fluent v19.1) and validated against previously obtained experimental data. Further simulations were conducted to better assess velocity profiles, Reynolds number and shear rate. Reynolds number on the membrane surface (draw side) increased by 20% and shear rate increased by 90% when occlusion changed from 0 to 70%, impacting concentration polarisation (CP) on the membrane surface and therefore FO performance. This paper shows that FO draw channel occlusion is expected to have a significant impact on fluid hydrodynamics when the membrane is not appropriately supported in the draw side.

Kinetics and mechanisms of polycondensation reactions between aryl halides and bisphenol A

Computational and experimental verification of a second-order rate expression for polysulfones synthesized using diphenyldichloro sulfone versus a third-order rate expression for polysulfones synthesized using diphenyldifluoro sulfone.

Application and modification of polysulfone membranes

Polysulfone (PSf) is a favorite polymer for the production of membrane due to its excellent physicochemical properties, including thermal stability; good chemical resistance to different materials such as different bases, acids, and chlorine; sufficient mechanical strength; and good processability. The present study offers an overview of the recent development in the application and modification of PSf membranes, focusing on some applications such as water and wastewater treatment, membrane distillation, pollutant removal, gas separation, separator for lithium ion battery, and support of composite membranes. In general, there are two major difficulties in the use of membranes made of PSf: membrane fouling and membrane wetting. Therefore, PSf membrane with good anticompaction and antifouling properties is reviewed. Finally, important issues related to the modification of PSf membranes for real applications are discussed. This article provides an intelligent direction for the progress of PSf membranes in the future.

A low-cost and high-performance thin-film composite forward osmosis membrane based on an SPSU/PVC substrate

A low-cost sulfonated polysulfone (SPSU)/poly(vinyl chloride) (PVC) substrate based high-performance thin-film composite (TFC) forward osmosis (FO) membrane was fabricated in this work. The results showed that the morphologies of the substrates were looser and more porous, and the porosity, pure water permeability, surface hydrophilicity, and average pore size of the substrates significantly improved after the SPSU was introduced into the PVC substrates. Furthermore, the SPSU/PVC-based TFC membranes exhibited rougher, looser and less crosslinked polyamide active layers than the neat PVC-based TFC membrane. The water permeability obviously increased, and the structure parameter dramatically declined. Moreover, the FO performance significantly improved (e.g. the water flux of TFC2.5 reached 25.53/48.37 LMH under FO/PRO mode by using 1.0 M NaCl/DI water as the draw/feed solution, while the specific salt flux exhibited a low value of 0.10/0.09 g/L). According to the results, it can be concluded that 2.5% of SPSU was the optimal blend ratio, which exhibited the lowest sulfonated material blend ratio compared to the data reported in the literature. Hence, this is a feasible and low-cost fabrication approach for high-performance FO membrane by using the cheap PVC and low blend-ratio SPSU as the membrane materials.

Studying water and solute transport through desalination membranes via neutron radiography

Neutron radiography, a non-destructive imaging technique, is applied to study water and solute transport through desalination membranes. Specifically, we use neutron radiography to quantify lithium chloride draw solute concentrations across a thin-film composite membrane during forward osmosis permeation. This measurement provides direct visual confirmation of incomplete support layer wetting and reveals significant dilutive external concentration polarization of the draw solution outside of the membrane support layer. These transport-limiting phenomena have been hypothesized in previous work and are not accounted for in the standard thin-film model of forward osmosis permeation, resulting in inaccurate estimations of membrane transport properties. Our work demonstrates neutron radiography as a powerful measurement tool for studying membrane transport and emphasizes the need for direct experimental measurements to refine the forward osmosis transport model.

Mesh-Embedded Polysulfone/Sulfonated Polysulfone Supported Thin Film Composite Membranes for Forward Osmosis

In this work, mesh-embedded polysulfone (PSU)/sulfonated polysulfone (sPSU) supported thin film composite (TFC) membranes were developed for forward osmosis (FO). The robust mesh integrated in PSU/sPSU sublayer imparts impressive mechanical durability. The blending of hydrophilic sPSU in PSU sublayer affects the hydrophilicity, porosity, pore structure, and pore size of mesh-embedded PSU/sPSU substrates, and the total thickness, cross-linking degree, and roughness of the corresponding TFC-FO membrane active layers. An appropriate incorporation of sPSU not only significantly decreases the structural parameter, S of the mesh-embedded substrate to 220 μm, which is the lowest reported value for fabric backed FO membrane, but also optimizes the permselectivity of the formed active layer. Regarding the osmosis performance, TFC membranes with sPSU modified substrates gain a higher water flux (J_w) while keeping the specific reverse salt flux (J_s/J_w) low. The optimal TFC-FO membrane has a J_w of 31.76 LMH with J_s/J_w of 0.19 g/L in FO mode when using deionized water feed and 1 M NaCl draw solution. This paper is practical for developing TFC-FO membrane on hydrophilic support membrane materials.

Synthetic polymer materials for forward osmosis (FO) membranes and FO applications: a review

Forward osmosis (FO) has played an important role in alleviating the problems caused by freshwater shortage and water contamination in recent years. However, issues of low water permeability, reverse solute diffusion, concentration polarization and membrane fouling are still widely present in FO processes. These challenges are the current research focus in exploring novel FO membranes. Fabricating FO membranes from chemically modified commercial polymers is a relatively novel approach and has proven effective in obtaining appropriate FO membranes. This paper focuses on the progress of FO membranes made specially from chemically modified polymer materials. First of all, a brief overview of commercial polymers commonly used for FO membrane fabrication is provided. Secondly, the chemical modification strategies and synthesis routes of novel polymer materials as well as the resultant FO membrane performance are presented. The strengths and weaknesses of chemical modifications on polymer materials are assessed. Then, typical FO applications facilitated by the FO membranes made from modified polymer materials are exemplified. Finally, challenges and future directions in exploring novel polymers through chemical modifications for FO membrane fabrication are highlighted. This review may provide new insights into the future advancement of both novel membrane materials and FO membranes.

High-performance thin-film composite forward osmosis membrane fabricated on low-cost PVB/PVC substrate

The incorporation of the PVB significantly improved the performance of the PVB/PVC substrates based thin-film composite forward osmosis membrane.

Harvesting microalgal biomass using crossflow membrane filtration: critical flux, filtration performance, and fouling characterization

The purpose of this study was to investigate the efficient harvesting of microalgal biomass through crossflow membrane filtration. The microalgal biomass harvesting experiments were performed using one microfiltration membrane (pore size: 0.2 µm, made from polyvinylidene fluoride) and three ultrafiltration membranes (molecular weight cut-off: 150, 50, and 30 kDa, made from polyethersulfone, hydrophilic polyethersulfone, and regenerated cellulose, respectively). Initially, to minimize membrane fouling caused by microalgal cells, experiments with the objective of determining the critical flux were performed. Based on the critical flux calculations, the best performing membrane was confirmed to be the UH050 membrane, produced from hydrophilic polyethersulfone material. Furthermore, we also evaluated the effect of transmembrane pressure (TMP) and crossflow velocity (CFV) on filtration flux. It was observed that membrane fouling was affected not only by the membrane characteristics, but also by the TMP and CFV. In all the membranes, it was observed that increasing CFV was associated with increasing filtration flux, independent of the TMP.