Strain-induced crystallization in sustainably crosslinked epoxidized natural rubber

Methacrylic acid in situ modified steel converter slag/natural rubber composites: Resourceful utilization of steelmaking solid wastes

As a by-product of the steelmaking industry, the large-volume production and accumulation of steel converter slag cause environmental issues such as land occupation and dust pollution. Since metal salts of unsaturated carboxylic acid can be used to reinforce rubber, this study explores the innovative application of in-situ modified steel slag, mainly comprising metal oxides, with methacrylic acid (MAA) as a rubber filler partially replacing carbon black. By etching the surface of steel slag particles with MAA, their surface roughness was increased, and the chemical bonding of metal methacrylate salt was introduced to enhance their interaction with the molecular chain of natural rubber (NR). The results showed that using the steel slag filler effectively shortened the vulcanization molding cycle of NR composites. The MAA in-situ modification effectively improved the interaction between steel slag and NR molecular chains. Meanwhile, the physical and mechanical properties, fatigue properties, and dynamic mechanical properties of the experimental group with MAA in-situ modified steel slag (MAA-in-situ-m-SS) were significantly enhanced compared with those of NR composites partially filled with unmodified slag. With the dosage of 7.5 phr or 10 phr, the above properties matched or even exceeded those of NR composites purely filled with carbon black. More importantly, partially replacing carbon black with modified steel slag reduced fossil fuel consumption and greenhouse gas emission from carbon black production. This study pioneered an effective path for the resourceful utilization of steel slag and the green development of the steelmaking and rubber industries.

The Role of Lanthanum Stearate on Strain-Induced Crystallization and the Mechanical Properties of Whole Field Latex Rubber

Natural rubber (NR) is extensively utilized in numerous industries, such as aerospace, military, and transportation, because of its exceptional elasticity and all-around mechanical qualities. However, commercial NR made using various techniques typically has distinct mechanical characteristics. For instance, whole field latex rubber (SCR-WF) cured with accelerator 2-Mercaptobenzothiazole exhibits poor mechanical properties. This work attempts to enhance the mechanical property of SCR-WF via the addition of lanthanum stearate (LaSt). The influence of LaSt on strain-induced crystallization (SIC) and the mechanical properties of SCR-WF were investigated. The results of crosslinking density measured by the equilibrium swelling method demonstrate that the presence of LaSt significantly increases the crosslinking density of SCR-WF with lower loading of LaSt. The results of the mechanical properties show that the introduction of LaSt can enhance the tensile strength and fracture toughness of SCR-WF. To reveal the mechanism of LaSt improving the mechanical properties of SCR-WF, synchrotron radiation wide-angle X-ray diffraction (WAXD) experiments were used to investigate the SIC behaviors of SCR-WF. We found that the LaSt leads to higher crystallinity of SIC for the strain higher than 3.5. The tube model indicates the contribution of LaSt in both crosslinking and topological constraints. This work may provide an instruction for developing SCR-WF with superior mechanical properties.

Sustainable Epoxidized Guayule Natural Rubber, Blends and Composites with Improved Oil Resistance and Greater Stiffness

Production of petroleum-based synthetic rubbers (SRs) causes an enormous carbon footprint for the rubber industry. Carbon footprint would be reduced if natural rubber (NR) could take a larger market share and replace significant quantities of SR. However, some SRs have higher oil resistance than NRs, and, in applications where these properties are needed, chemically modified NR will be required. Epoxidation is a chemical modification of NR which partially converts unsaturated bonds on the backbone of NR to epoxy groups. In this research, epoxidized guayule natural rubber (EGNR)/guayule natural rubber (GNR) blends and GNR were used to make carbon black (CB) filled composites. The processability, mechanical properties, swelling behaviors and dynamic mechanical properties were characterized at various epoxide fractions. Composites made with EGNR/GNR had higher oil resistance, wet traction and stiffness than GNR composites, although tensile strength and elongation at break were reduced by epoxidation. EGNR is expected to lead to the development of new NR products with similar properties to SR, eroding SR markets and increasing the sustainability of the rubber industry.

Belt Tear Detection for Coal Mining Conveyors

The belt conveyor is the most commonly used conveying equipment in the coal mining industry. As the core part of the conveyor, the belt is vulnerable to various failures, such as scratches, cracks, wear and tear. Inspection and defect detection is essential for conveyor belts, both in academic research and industrial applications. In this paper, we discuss existing techniques used in industrial production and state-of-the-art theories for conveyor belt tear detection. First, the basic structure of conveyor belts is discussed and an overview of tear defect detection methods for conveyor belts is studied. Next, the causes of conveyor belt tear are classified, such as belt aging, scratches by sharp objects, abnormal load or a combination of the above reasons. Then, recent mainstream techniques and theories for conveyor belt tear detection are reviewed, and their characteristics, advantages and shortcomings are discussed. Furthermore, image dataset preparation and data imbalance problems are studied for belt defect detection. Moreover, the current challenges and opportunities for conveyor belt defect detection are discussed. Lastly, a case study was carried out to compare the detection performance of popular techniques using industrial image datasets. This paper provides professional guidelines and promising research directions for researchers and engineers based on the leading theories in machine vision and deep learning.

Selectively Etched Halloysite Nanotubes as Performance Booster of Epoxidized Natural Rubber Composites

Halloysite Nanotubes (HNT) are chemically similar to clay, which makes them incompatible with non-polar rubbers such as natural rubber (NR). Modification of NR into a polar rubber is of interest. In this work, Epoxidized Natural Rubber (ENR) was prepared in order to obtain a composite that could assure filler-matrix compatibility. However, the performance of this composite was still not satisfactory, so an alternative to the basic HNT filler was pursued. The surface area of HNT was further increased by etching with acid; the specific surface increased with treatment time. The FTIR spectra confirmed selective etching on the Al-OH surface of HNT with reduction in peak intensity in the regions 3750-3600 cm^-1 and 825-725 cm^-1, indicating decrease in Al-OH structures. The use of acid-treated HNT improved modulus, tensile strength, and tear strength of the filled composites. This was attributed to the filler-matrix interactions of acid-treated HNT with ENR. Further evidence was found from the Payne effect being reduced to 44.2% through acid treatment of the filler. As for the strain-induced crystallization (SIC) in the composites, the stress-strain curves correlated well with the degree of crystallinity observed from synchrotron wide-angle X-ray scattering.

Potency of Urea-Treated Halloysite Nanotubes for the Simultaneous Boosting of Mechanical Properties and Crystallization of Epoxidized Natural Rubber Composites

Halloysite nanotubes (HNTs) are naturally occurring tubular clay made of aluminosilicate sheets rolled several times. HNT has been used to reinforce many rubbers. However, the narrow diameter of this configuration causes HNT to have poor interfacial contact with the rubber matrix. Therefore, increasing the distance between layers could improve interfacial contact with the matrix. In this work, Epoxidized Natural Rubber (ENR)/HNT was the focus. The HNT layer distance was successfully increased by a urea-mechanochemical process. Attachment of urea onto HNT was verified by FTIR, where new peaks appeared around 3505 cm⁻¹ and 3396 cm⁻¹, corresponding to urea’s functionalities. The intercalation of urea to the distance gallery of HNT was revealed by XRD. It was also found that the use of urea-treated HNT improved the modulus, tensile strength, and tear strength of the composites. This was clearly responsible for interactions between ENR and urea-treated HNT. It was further verified by observing the Payne effect. The value of the Payne effect was found to be reduced at 62.38% after using urea for treatment. As for the strain-induced crystallization (SIC) of the composites, the stress–strain curves correlated well with the results from synchrotron wide-angle X-ray scattering.

Strain induced crystallization of polymers at and above the crystallization temperature by coarse-grained simulations

We examine the behavior of short and long polymers by means of coarse-grained computer simulations of a by-polyvinyl alcohol inspired model. In particular, we focus on the structural changes in the monomer and polymer scales during cooling and the application of uni-axial true strain. The straining of long polymers results in the formation of a semi-crystalline system at temperatures well above the crystallization temperature, which allows for the study of strain induced crystallization.

A catalyst-free and recycle-reinforcing elastomer vitrimer with exchangeable links

Vitrimers, as intriguing polymers, possess exchangeable links in the crosslinking networks, endowing them with the abilities of recycling and reprocessing. However, most of vitrimers are generally fabricated via complex synthesis and polymerization processes. Toxic and unstable exogenous catalysts are inevitably applied to activate the exchange reaction to rearrange the crosslinking networks. These drawbacks limit the widespread applications of vitrimers. Moreover, most reported vitrimers could only partially maintain or severely deteriorate their mechanical properties after recycling. Herein, to solve the above-mentioned problems, for the first time, a catalyst-free and recycle-reinforcing elastomer vitrimer is revealed. By the reactive blending of commercially available epoxidized natural rubber and carboxylated nitrile rubber, the elastomer vitrimer associated with exchangeable β-hydroxyl ester bonds was obtained. Strikingly, the vitrimer exhibits an exceptional recycle-reinforcing property. This work provides a feasible method to fabricate elastomer vitrimers, which promotes the recycling of crosslinking commercial available elastomers.

A catalyst-free elastomer vitrimer was prepared through reactive blending of commercial available XNBR and ENR with exceptional recycle-reinforcing property.

Coarse-Grained Lattice Modeling and Monte Carlo Simulations of Stress Relaxation in Strain-Induced Crystallization of Rubbers

Two-dimensional triangulated surface models for membranes and their three-dimensional (3D) extensions are proposed and studied to understand the strain-induced crystallization (SIC) of rubbers. It is well known that SIC is an origin of stress relaxation, which appears as a plateau in the intermediate strain region of stress-strain curves. However, this SIC is very hard to implement in models because SIC is directly connected to a solid state, which is mechanically very different from the amorphous state. In this paper, we show that the crystalline state can be quite simply implemented in the Gaussian elastic bond model, which is a straightforward extension of the Gaussian chain model for polymers, by replacing bonds with rigid bodies or eliminating bonds. We find that the results of Monte Carlo simulations for stress-strain curves are in good agreement with the reported experimental data of large strains of up to 1200%. This approach allows us to intuitively understand the stress relaxation caused by SIC.

ENTANGLED NETWORK INFLUENCED BY CARBON BLACK IN SOLUTION SBR VULCANIZATES REVEALED BY THEORY AND EXPERIMENT

The contribution of carbon black (CB) on changes in cross-link density (n) and physical entanglement has been quantified by swelling and uniaxial stress–strain measurements considering Mooney–Rivlin parameters. Solution SBR (SSBR) vulcanizates with varying content of high abrasion furnace (HAF) CB were studied. Rubber–filler networks increase the n values, which were determined by using Flory–Rehner and modified Guth–Gold equations by equilibrium swelling study. The Mooney–Rivlin parameter C1 was quantified using n, whereas parameter C2, representing physical entanglement, was determined for filled rubber by correlating with tensile results. The parameter C2 is monitored to be decreased with increasing CB (HAF) loading. A simple parabolic trend for physical entanglement parameter with increasing CB loading is proposed, and it shows a correlation coefficient (R2) of 0.99595. Atomic force microscopy study confirms the generation of filler networking in the rubber matrix. The current findings elucidate a way for quantifying physical network changes due to fillers in an unfilled rubber system.

Monte Carlo Study of Rubber Elasticity on the Basis of Finsler Geometry Modeling

Configurations of the polymer state in rubbers, such as so-called isotropic (random) and anisotropic (almost aligned) states, are symmetric/asymmetric under space rotations. In this paper, we present numerical data obtained by Monte Carlo simulations of a model for rubber formulations to compare these predictions with the reported experimental stress–strain curves. The model is defined by extending the two-dimensional surface model of Helfrich–Polyakov based on the Finsler geometry description. In the Finsler geometry model, the directional degree of freedom σ → of the polymers and the polymer position r are assumed to be the dynamical variables, and these two variables play an important role in the modeling of rubber elasticity. We find that the simulated stresses τ sim are in good agreement with the reported experimental stresses τ exp for large strains of up to 1200 % . It should be emphasized that the stress–strain curves are directly calculated from the Finsler geometry model Hamiltonian and its partition function, and this technique is in sharp contrast to the standard technique in which affine deformation is assumed. It is also shown that the obtained results are qualitatively consistent with the experimental data as influenced by strain-induced crystallization and the presence of fillers, though the real strain-induced crystallization is a time-dependent phenomenon in general.

The Effect of Epoxidation on Strain-Induced Crystallization of Epoxidized Natural Rubber

The effect of epoxidation on strain-induced crystallization (SIC) of epoxidized natural rubber (ENR) and mechanism are studied with synchrotron radiation wide-angle X-ray diffraction (SR-WAXD) and polarized infrared spectroscopy (P-IR). WAXD results reveal that appropriate epoxidation, for example, ENR-25 epoxidized with ≈25% isoprene units, can unexpectedly enhance the SIC of natural rubber (NR), resulting in the improvement of tear resistance. On the other hand, exorbitant epoxidation, for example, ENR-40 epoxidized with ≈40% isoprene units, depresses the SIC and weakens the mechanical properties of NR remarkably. P-IR studies reveal that epoxidation can promote the orientation of chain segments along the stretching direction, which plays a determining role on SIC of NR. Accordingly, hierarchical multiscale schematic models are proposed. This insight into epoxidation on SIC of ENR strongly suggests that ENR with appropriate epoxidation degree is a promising candidate material for the fabrication of high-performance engineering rubber products.