New comb-shaped ionomers based on hydrophobic poly(aryl ether ketone) backbone bearing hydrophilic high concentration sulfonated micro-cluster

Improving the Durability and Performance of Sulfonated Poly(arylene ether)s by Introducing 9,10-Dihydro-9-oxa-10-phosphaphenanthrene 10-oxide Structure for Fuel Cell Application

Polymer electrolyte membranes in which the hydrophilic and hydrophobic domains phase separate exhibit improved properties and stability. Such a phase separation of hydrophilic and hydrophobic domains can be achieved by polymerizing a 9,10-dihydro-9-oxa-10-phosphaphenanthrene 10-oxide-bisphenol A (DOPO-BPA) and 1,4-bis(4-fluorobenzoyl)benzene (1,4-FBB) monomer. In this work, sulfonated polymer membranes with various degrees of sulfonation (DS) were prepared and their physicochemical and electrochemical properties were studied. In addition, the effect of molecular structure on the durability of the copolymers was investigated. The sulfonated copolymers were characterized by Fourier-transform infrared spectroscopy and proton nuclear magnetic resonance spectroscopy. Then, sulfonated membranes were prepared using these copolymers by the solvent casting method, and their morphologies were investigated by atomic force microscopy. The effect of DS on the thermal, mechanical, and oxidative stabilities, water uptake behavior, and ion-exchange capacity of the membranes was determined. The results showed that compared with the commercially available Nafion 212 polymer electrolyte membrane, the electrolyte membrane based on DOPO-BPA and 1,4-FBB exhibited a lower water uptake and excellent dimensional stability despite having a relatively high ion-exchange capacity. The low water uptake is an important characteristic that ensures the stability of the polymer electrolyte membrane in fuel cell applications.

3D Network Structural Poly (Aryl Ether Ketone)-Polybenzimidazole Polymer for High-Temperature Proton Exchange Membrane Fuel Cells

Poor mechanical property is a critical problem for phosphoric acid-doped high-temperature proton exchange membranes (HT-PEMs). In order to address this concern, in this work, a 3D network structural poly (aryl ether ketone)-polybenzimidazole (PAEK-cr-PBI) polymer electrolyte membrane was successfully synthesized through crosslinking reaction between poly (aryl ether ketone) with the pendant carboxyl group (PAEK-COOH) and amino-terminated polybenzimidazole (PBI-4NH2). PAEK-COOH with a poly (aryl ether ketone) backbone endows superior thermal, mechanical, and chemical stability, while PBI-4NH2 serves as both a proton conductor and a crosslinker with basic imidazole groups to absorb phosphoric acid. Moreover, the composite membrane of PAEK-cr-PBI blended with linear PBI (PAEK-cr-PBI@PBI) was also prepared. Both membranes with a proper phosphoric acid (PA) uptake exhibit an excellent proton conductivity of around 50 mS cm-1 at 170°C, which is comparable to that of the well-documented PA-doped PBI membrane. Furthermore, the PA-doped PAEK-cr-PBI membrane shows superior mechanical properties of 17 MPa compared with common PA-doped PBI. Based upon these encouraging results, the as-synthesized PAEK-cr-PBI gives a highly practical promise for its application in high-temperature proton exchange membrane fuel cells (HT-PEMFCs).

Synthesis and investigation of sulfonated poly(p-phenylene)-based ionomers with precisely controlled ion exchange capacity for use as polymer electrolyte membranes

To achieve precise control of sulfonated polymer structures, a series of poly(p-phenylene)-based ionomers with well-controlled ion exchange capacities (IECs) were synthesised via a three-step technique: (1) preceding sulfonation of the monomer with a protecting group, (2) nickel(0) catalysed coupling polymerisation, and (3) cleavage of the protecting group of the polymers. 2,2-Dimethylpropyl-4-[4-(2,5-dichlorobenzoyl)phenoxy]benzenesulfonate (NS-DPBP) was synthesised as the preceding sulfonated monomer by treatment with chlorosulfuric acid and neopentyl alcohol. NS-DPBP was readily soluble in various organic solvents and stable during the nickel(0) catalysed coupling reaction. Sulfonated poly(4-phenoxybenzoyl-1,4-phenylene) (S-PPBP) homopolymer and seven types of random copolymers (S-PPBP-co-PPBP) with different IECs were obtained by varying the stoichiometry of NS-DPBP. The IECs and weight average molecular weights (M_ws) of ionomers were in the range of 0.41–2.84 meq. g⁻¹ and 143 000–465 000 g mol⁻¹, respectively. The water uptake, proton conductivities, and water diffusion properties of ionomers exhibited a strong IEC dependence. Upon increasing the IEC of S-PPBP-co-PPBPs from 0.86 to 2.40 meq. g⁻¹, the conductivities increased from 6.9 × 10⁻⁶ S cm⁻¹ to 1.8 × 10⁻¹ S cm⁻¹ at 90% RH. S-PPBP and S-PPBP-co-PPBP (4 : 1) with IEC values >2.40 meq. g⁻¹ exhibited fast water diffusion (1.6 × 10⁻¹¹ to 8.0 × 10⁻¹⁰ m² s⁻¹), and were comparable to commercial perfluorosulfuric acid polymers. When fully hydrated, the maximum power density and the limiting current density of membrane electrode assemblies (MEAs) prepared with S-PPBP-co-PPBP (4 : 1) were 712 mW cm⁻² and 1840 mA cm⁻², respectively.

Poly(p-phenylene)-based sulfonated polymers with well-controlled IECs were synthesized via a three-step procedure including preceding sulfonation of precursor monomers.

Materials with low dielectric constant and loss and good thermal properties prepared by introducing perfluorononenyl pendant groups onto poly(ether ether ketone)

A new monomer, 2,6-difluorophenyl-(4′-perfluorononenyloxy)phenyl-methanone (2F-PFN), was synthesized using a simple two-step reaction. A series of novel poly(ether ether ketone)s (PEEK-PFN-x) containing perfluorononenyl groups were then prepared from 2F-PFN, resorcin, and 4,4′-difluorobenzophenone by nucleophilic polycondensation. The resulting copolymers were found to have different electric and thermal properties depending on the molar ratio of perfluorononenyl groups. PEEK containing a 5% molar ratio of perfluorononenyl (PEEK-PFN-5) possessed an intrinsic low dielectric constant of 2.73 and low dielectric loss of 3.00 × 10⁻³ at 10 kHz. Another blended polymer prepared from PEEK and PTFE (PEEK/PTFE-5) possessed a dielectric constant of 3.21 and dielectric loss of 6.00 × 10⁻³ at 10 kHz. Therefore, PEEK/PTFE-5 had much higher dielectric loss than that of PEEK-PFN-5 with the same fluorine content. PEEK-PFN-5 also showed excellent thermal stability, with a 5 wt%-loss temperature of 436 °C. PEEK-PFN-5 showed a slight increase in hydrophobicity, with a water droplet contact angle of 89.7° compared with that of PEEK/PTFE-5 (86.4°) containing the same fluorine content as PEEK-PFN-5. Morphologies and fluoride distribution on the membrane surfaces were characterized by field emission SEM equipped with EDX. These results indicated that PEEK-PFN-5 possessed a more uniform distribution of fluorine on the membrane top surface than PEEK-PTFE-5.

Introducing long carbon–fluorine bonds into the polymer chain produced comb-shaped PEEK possessing a low dielectric constant (2.73) and low dielectric loss (3.00 × 10⁻³).

High-Performance Semicrystalline Poly(ether ketone)-Based Proton Exchange Membrane

A novel semicrystalline poly(ether ketone) (PEK)-based proton exchange membrane (semi-SPEK-x) has been developed. Through a one-step sulfonation and hydrolysis, a poly(ether ketimine) precursor transforms into PEK and ion-conducting groups are introduced. With an ion-exchange capacity ranging from 1.49 to 2.00 mequiv g^-1, the semi-SPEK-x polymers exhibit a semicrystalline feature in both dry and hydrated states. Owing to the semicrystalline domains inside the polymer, the obtained membrane exhibits low water uptake and low volume swelling ratio. More importantly, the semicrystalline structure lowers methanol permeability and, consequently, improves the overall performances of direct methanol fuel cells.