Understanding structure-mechanics relationship of high density polyethylene based on stress induced lattice distortion

Hydrogenation of High-Density Polyethylene during Decompression of Pressurized Hydrogen at 90 MPa: A Molecular Perspective

To investigate changes in the physical and chemical properties of high-density polyethylene (HDPE) upon the rapid release of hydrogen gas at a pressure of 90 MPa, several characterization techniques have been employed, including optical microscopy, scanning electron microscopy, X-ray diffraction, differential scanning thermal analysis, and attenuated total reflectance Fourier-transform infrared spectroscopy. The results showed that both physical and chemical changes occurred in HDPE upon a rapid release of hydrogen gas. Physically, a partial hexagonal phase was formed within the amorphous region, and the overall crystallinity of HDPE decreased. Chemically, hydrogenation occurred, leading to the addition of hydrogen atoms to the polymer chains. Oxidation also occurred, for example, the formation of ester -C=O groups. Crosslinking and an increase in -CH₃ end termination were also observed. These changes suggest that structural transformation and chemical modification of HDPE occurred upon the rapid release of hydrogen gas.

Ab initio molecular dynamics modeling of single polyethylene chains: Scission kinetics and influence of radical under mechanical strain

Ab initio molecular dynamics was used to estimate the response to constant imposed strain on a short polyethylene (PE) chain and a radical chain with a removed hydrogen atom. Two independent types of simulations were run. In the first case, the chains were strained by expanding a periodic cell, restraining the length but allowing the internal degrees of freedom to reach equilibrium. From these simulations, the average force on the chain was computed, and the resulting force was integrated to determine the Helmholtz free energy for chain stretching. In the second set of simulations, chains were constrained to various lengths, while a bond was restrained at various bond lengths using umbrella sampling. This provided free energy of bond scission for various chain strains. The sum of the two free energy functions results in an approximation of the free energy of chain scission under various strains and gives a realistic and new picture of the effect of chain strain on bond breaking. Unimolecular scission rates for each chain type were examined as a function of chain strain. The scission rate for the radical chain is several orders of magnitude larger than that of the pristine chain at smaller strains and at equilibrium. This highlights the importance of radical formation in PE rupture and is consistent with experiments. Constant strain results were used to derive a constant-force model for the radical chain that demonstrates a roll over in rate similar to the "catch-bond" behavior observed in protein membrane detachment experiments.

Recent advances in post-stretching processing of polymer films with in situ synchrotron radiation X-ray scattering

The stretch-induced structural evolution mechanism is a long-standing scientific question in the post-stretching processing of polymer films. X-ray scattering, especially a combination of small- and wide-angle X-ray scattering (SAXS/WAXS), provides a powerful method to study the hierarchical structure of polymer films. Recent advances in synchrotron radiation (SR) light sources and detection techniques allow one to measure the structural evolution of polymer films during post-stretching processing in real time with ultrahigh time resolution, which benefits the understanding on this topic. This review summarizes some recent investigations on post-stretching processing of polymer films, which combine in situ X-ray scattering techniques with purposely designed tensile apparatus in terms of three aspects: uniaxial stretching, biaxial stretching and stretching with chemical reactions. Concerning the polymer bulk, traditional deformation mechanisms like stretch-induced crystallization (SIC), crystal slipping, phase transition and melting-recrystallization are discussed for the uniaxial and biaxial post-stretching of polymer films. New deformation models have been developed to focus on the structural evolution on the length scale of lamellar stacks, which consider the potential microphase separation of the interlamellar amorphous phase and microbuckling. For solution systems, the coupled effects of the mechanical work from external force and the chemical potential from possible chemical reactions are taken into account for the structural evolution during stretching in solution. Roadmaps of structural and morphological evolution in the processing parameter space (i.e., temperature, stress, strain and the concentration of additive in the bath solution) are eventually constructed for precursor films. The accumulation of a structural evolution database for post-stretching processing of polymer films can be expected to provide a helpful guide for industrial processing for high-performance polymers in the near future.

In situ Raman Spectroscopic Observation of Polymer Chains in Semi-Crystalline Polyethylene Solids

In situ Raman spectroscopy is applied for polyethylene solid under various environments to elucidate the morphological and conformational changes. The trans conformation retains up to higher temperature for high-density polyethylene, reflecting higher stability of the orthorhombic crystals composed of stacked trans chains. It is suggested that the conversion of the non-crystalline trans chains to the crystalline phase is the microscopic origin of thermal history in the crystallinity, whereas the transformation between the trans and gauche conformers is practically in thermal equilibrium. Microscopic and dynamic mechanism of deformation during uniaxial stretching is investigated for the molecular orientation and the microscopic load sharing on the crystalline and amorphous chains. Lower crystallinity results in smoother and higher orientation toward the stretching direction, as well as higher load on the amorphous chains, during tensile elongation.

Determining Deformation Transition in Polyethylene under Tensile Loading

The multi-relaxation (MR) test was developed based on the concept that stress relaxation behavior can be used to reflect the material state of polyethylene (PE) under tension. On the basis of this concept, critical stroke for the onset of plastic deformation in the crystalline phase, named the first critical stroke, was determined using the MR test. Results from wide angle X-ray scattering suggest that phase transformation occurred in the crystalline phase of PE after the specimen was stretched beyond the first critical stroke. In this work, the MR test was applied to six PEs of different mass densities to determine their first critical strokes and the corresponding total and quasi-static (QS) stress values. The results show that the first critical stroke had very similar values among the six PEs. More interestingly, the ratio of the QS stress at the first critical stroke to the yield stress from the standard tensile test showed little dependence on PE density. Therefore, it was possible to use the popular short-term tensile test to characterize the critical QS component of the applied stress to initiate plastic deformation in the crystalline phase, which is expected to play a significant role on the long-term, load-carrying applications of PE.