Fabrication of micro-mesopores in macroporous poly (formaldehyde-melamine) monoliths via reaction-induced phase separation in high internal phase emulsion template

SiO2 nanospheres as surfactant and template in aqueous dispersion polymerizations yielding highly nanoporous resin particles

HYPOTHESIS

High nitrogen containing resins such as poly(melamine-co-formaldehyde) (PMF) are known for their very good adsorption properties. Until now, using an ecofriendly hard-templating approach with SiO₂ nanospheres in water for synthesis, only yielded either highly porous particles with diameters up to 1 µm or non-porous particles with diameters above 1 µm. Small particles cannot be used as fixed bed adsorbents in columns because of the very high pressure occurring.

EXPERIMENTS

To yield particles with high porosity and larger diameters for the use as fixed bed adsorbent, we investigated the influence of several synthesis parameters on porosity and particle morphology.

FINDINGS

From all variations, we proposed a mechanism for the complex interplay between the PMF prepolymer and resin species with SiO₂ nanoparticles acting both as Pickering-like surfactant and template particle. With this knowledge we were able to produce a suitable column material with high specific surface area up to 260 m²/g. We then proved the application of this material for aqueous dichromate adsorption in batch, yielding a maximum capacity of 138 mg/g with recyclability. In column experiments, the contamination of 5 mg/L dichromate in water was reduced to drinking water safe levels for an influent volume equal to over 160 bed volumes.

Green multifunctional PVA composite hydrogel-membrane for the efficient purification of emulsified oil wastewater containing Pb2+ ions

To date, most existing engineering materials have difficulty simultaneously separating oil/water and removing heavy metals from complex oily wastewater. In response to this challenge, a novel multifunctional composite hydrogel membrane (named PVA-CS-LDHs) was fabricated by incorporating chitosan (CS) and nanohydrotalcite (LDHs) into a polyvinyl alcohol (PVA) hydrogel. This material was developed using an easy yet versatile strategy of freezing and salting-out, which can enable the formation of a PVA-CS-LDH hydrogel membrane in one step and endow the PVA-CS-LDHs with high strength, excellent stretchability, favourable shape recoverability, and an ideal 3D microstructure. The PVA-CS-LDH membrane can purify emulsified oil and metal ions simultaneously with a separation efficiency of 99.89 % for emulsified oil and a removal efficiency of 97.44 % for Pb2+ ions. Additionally, the high-efficiency, multifunctional, high-antifouling and eco-friendly properties of the PVA-CS-LDH membrane make it a promising hydrogel material for both emulsified oil separation and heavy metal ion removal. Thus, this material provides critical application potential that can address scientific and technological challenges in complex oily wastewater purification.

Poly(methylvinylsiloxane)-Based High Internal Phase Emulsion-Templated Materials (polyHIPEs)-Preparation, Incorporation of Palladium, and Catalytic Properties

Poly(methylvinylsiloxane) (V₃ polymer) obtained by kinetically controlled anionic ring-opening polymerization of 1,3,5-trimethyl-1,3,5-trivinylcyclotrisiloxane was cross-linked with various amounts of 1,3,5,7-tetramethylcyclotetrasiloxane (D₄^H) in w/o high internal phase emulsions (HIPEs). PolyHIPEs thus prepared differed in the polymer cross-linking degree, which affected their porous morphology and total porosity. The obtained V₃ polymer-based polyHIPEs were applied as matrices for the incorporation of Pd from the Pd(OAc)₂ solution in tetrahydrofuran. This process involved the conversion of Si–H groups remaining in the polymer networks and resulted in the formation of crystalline, metallic Pd in the systems. Mean sizes of the generated Pd crystallites were lower in polyHIPEs of higher than in those of lower polymer cross-linking degrees and porosities (∼5 nm vs ∼8 nm, respectively). The Pd-containing polyHIPEs showed activity in catalytic hydrogenation of the triple carbon–carbon bond in phenylacetylene giving the unsaturated product, styrene with a selectivity of ca. 80%. To the best of our knowledge, this is the first work devoted to polysiloxane-based polyHIPEs with dispersed metallic particles.

Recent advances in separation applications of polymerized high internal phase emulsions

Polymerized high internal phase emulsions as highly porous adsorption materials have received increasing attention and wide applications in separation science in recent years due to their remarkable merits such as highly interconnected porosity, high permeability, good thermal and chemical stability, and tailorable chemistry. In this review, we attempt to introduce some strategies to utilize polymerized high internal phase emulsions for separation science, and highlight the recent advances made in the applications of polymerized high internal phase emulsions for diverse separation of small organic molecules, carbon dioxide, metal ions, proteins, and other interesting targets. Potential challenges and future perspectives for polymerized high internal phase emulsion research in the field of separation science are also speculated at the end of this review.

Mesoporous Palladium N,N'-Bis(3-Allylsalicylidene)o-Phenylenediamine-Methyl Acrylate Resins as Heterogeneous Catalysts for the Heck Coupling Reaction

Palladium N,N'-bis(3-allylsalicylidene)o-phenylenediamine complex (PdAS) immobilized onto mesoporous polymeric methyl acrylate (MA) based resins (PdAS(x)-MA, x = 1, 2, 5, or 10 wt.%) were successfully prepared as heterogeneous catalysts for the Heck reaction. The catalysts were synthesized via radical suspension polymerization using PdAS as a metal chelate monomer, divinylbenzene and MA as co-monomers. The effect of the PdAS(x) content on the physicochemical properties of the resins is also reported. The catalysts were characterized by using a range of analytical techniques. The large surface area (>580 m²·g^-1) and thermal stability (up to 250 °C) of the PdAS(x)-MA materials allows their application as catalysts in the C-C coupling reaction between iodobenzene and MA in the presence of trimethylamine at 120 °C using DMF as the solvent. The PdAS(10)-MA catalyst exhibited the highest catalytic performance with no significant catalytic loss being observed after five reuses, thereby indicating excellent catalyst stability in the reaction medium.

A facile fabrication of porous fluoro-polymer with excellent mechanical properties based on high internal phase emulsion templating using PLA as co-stabilizer

The stability of fluoro-high internal phase emulsion (fluoro-HIPE) systems and fluoro-polyHIPEs’ mechanical strength require further improvement to meet the requirements of future applications. In this study, we used polylactic acid (PLA) as a co-stabilizer to improve the stability of the fluoro-polyHIPE. The effects of concentration and molecular weight of PLA on the pores of the fluoro-polyHIPEs were investigated. The addition of PLA produced a porous material with narrower void size distributions, higher specific surface areas and enhanced mechanical properties compared to the fluoro-polyHIPE material without the additive. The resulting fluoro-polyHIPE showed smaller pore sizes (void diameters ranged from 1–3 μm) and an improved hydrophobic nature (contact angle can reach to 148.6°). The crush strength and Young's modulus values can reach 4.42 and 74.07 MPa, respectively, at a PLA addition of 25 wt% (oil phase composition), representing increases of 246% and 650% over fluoro-polyHIPE without PLA addition. The fluoro-poly-HIPE demonstrated excellent mechanical properties compared to many engineering foams, such as melamine, polystyrene, and even graphite foams. Improvements in the performance of porous fluoropolymer materials will be beneficial for many applications, such as chemical adsorption and separation, etc.

Effect of PLA on the stability of fluorinated-HIPE and size tuning of the resultant fluoro-polyHIPE with enhanced mechanical properties.