Processing, structure and properties of polyacrylonitrile fibers with 15 weight percent single wall carbon nanotubes

Process Optimization for Manufacturing PAN-Based Conductive Yarn with Carbon Nanomaterials through Wet Spinning

This study aimed to manufacture PAN-based conductive yarn using a wet-spinning process. Two types of carbon nanomaterials, multiwall carbon nanotubes (MWCNT) and carbon nanofiber (CNF), were used alone or in a mixture. First, to derive the optimal composite solution condition for the wet spinning process, a composite solution was prepared with carbon nanomaterials of the same total mass weight (%) and three types of mechanical stirring were performed: mechanical stirring, ultra-sonication, and ball milling. A ball milling process was finally selected by analyzing the viscosity. Based on the above results, 8, 16, 24, and 32 wt% carbon nanomaterial/PAN composite solutions were prepared to produce wet spinning-based composite films before preparing a conductive yarn, and their physical and electrical properties were examined. By measuring the viscosity of the composite solution and the surface resistance of the composite film according to the type and content of carbon nanomaterials, a suitable range of viscosity was found from 10³ cP to 10⁵ cP, and the electrical percolation threshold was from 16 wt% carbon nanomaterial/PAN, which showed a surface resistance of 10⁶ Ω/sq or less. Wet spinning was possible with a PAN-based composite solution with a high content of carbon nanomaterials. The crystallinity, crystal orientation, tenacity, and thermal properties were improved when CNF was added up to 24 wt%. On the other hand, the properties deteriorated when CNTs were added alone due to aggregation. Mixing CNT and CNF resulted in poorer properties than with CNF alone, but superior properties to CNT alone. In particular, the electrical properties after incorporating 8 wt% CNT/16 wt% CNF into the PAN, 10⁶ Ω/cm was similar to the PAN-based conductive yarn containing 32 wt% CNF. Therefore, this yarn is expected to be applicable to various smart textiles and wearable devices because of its improved physical properties such as strength and conductivity.

A simple and green approach to the preparation of super tough IIR/SWCNTs nanocomposites with tunable and strain responsive electrical conductivity

Nanocomposites of single-wall carbon nanotubes in isobutylene isoprene rubber (IIR/SWCNTs) were successfully prepared by a simple and green wet process. The traditional melt mixing process and organic solvent dissolution suffered from unable to effectively disperse the SWCNTs of tangled structure, and degradation of polymer molecules, respectively. Our process very well avoided these two problems. The SWCNTs aqueous solutions emulsified by polyoxyethylene octyl phenol ether (OP-10) were firstly mixed and compounded with IIR rubber at a relatively high temperature, followed by the second step of melt compounding process with the addition of cross-linking agent and accelerators. The SWCNTs were dispersed uniformly, and a fine network was constructed in the matrix of the obtained IIR/SWCNTs nanocomposite with a low percolation threshold. With the concentration of SWCNTs as low as 2 phr, the IIR/SWCNTs nanocomposite received an electrical conductivity of 10−6∼10−3 S/cm, and a 71% improvement of tensile strength. By varying the loadings of SWCNTs in a certain range, the tensile strength, electrical conductivity, and dielectric property were found tunable. Besides, the nanocomposites also presented strain responsive specific resistance, excellent elongation (600–740%), and better heat resistance.