Insight on compatibilization of LLDPE/PS blends from morphology, interfacial state, mechanical properties and melt properties: Comb-like copolymer vs diblock copolymer

FT-IR combined with oscillatory rheology: How to evaluate chemical structure of ester derivatives of MA-containing compatibilizers

Ester derivatives of experimental olefin-maleic anhydride copolymers synthesized at the University of Pannonia have been investigated by both classical and instrumental analytical methods that contribute to a deeper understanding of how that type of additives functions as compatibilizers for plastics and rubbers. Titration-based acid and saponification numbers have provided limited information about the chemical structure of the experimental copolymer compounds. A prompt, precise and low-cost method or combination of methods has been required to access to the ratio of the various derivatives not only straight after esterification but also for quality control during long-term storage considering the even stricter sustainability aspects either. Reproduction and scaling-up synthesises can be also followed by the combined measuring techniques of Fourier-transform infrared spectroscopy (FT-IR) and oscillatory rheometry. Structural changes occurred in the additives could be followed through monitoring their Ester Indices (EI) during the measurement, which can be connected also to the long-term properties. Experimental additives (AD) like AD-1 and AD-2 types with lower EI values of 21.5 % and 32.1 %, respectively, resulted in higher upper limits of the linear viscoelastic (LVE) range (15 % and 10 %). Conversely, the higher EI values of AD-3 and AD-4 led to significantly lower or even immeasurable upper limits of the LVE range. Additives with solid behaviour showed slight dependence on frequency above the crossover point that indicated strong connections disappearing.

Strengthening Interfacial Adhesion and Foamability of Immiscible Polymer Blends via Rationally Designed Reactive Macromolecular Compatibilizers

Foams made of immiscible polymer blends have attracted great interest in both academia and industry, because of the integration of desirable properties of different polymers in a hybrid foam. However, the foamability and end-use properties are hampered because of the poor interfacial strength within the immiscible blends. Furthermore, few investigations have been carried out on the mechanisms by which interfacial strength and structure affect the foamability of polymer blends. In this work, two different reactive interfacial compatibilizers, i.e., poly(styrene-co-glycidyl methacrylate)-graft-poly(l-lactide) and poly(styrene-co-glycidyl methacry-late)-graft-poly(d-lactide), abbreviated as SG-g-PLLA and SG-g-PDLA, respectively, were designed and synthesized through reactive melt blending and subsequently applied to strengthen the interfacial strength and foamability of immiscible poly(butylene adipate-co-terephthalate) (PBAT)/poly(l-lactide) (PLLA) blends. Both compatibilizers could remarkably enhance the interfacial strength and foamability of the PBAT/PLLA blends, as evidenced by the significantly elongated dispersed phase in the resulting cocontinuous phase and more than 7000-fold increase in the cell density. Furthermore, the improved foamability was quantitively explained by the reduced gas diffusion and increased melt strength. Strikingly, the SG-g-PDLA introduced a stereocomplex crystal at the interface (i-SC), providing highly strengthened interfaces and nanoscale heterogeneous nucleation sites, which led to an energetically favorable cell nucleation. Moreover, foams with specifically laminated cell structures were fabricated by combining pressure-induced flow processing and i-SC strengthened interfaces. This work provides insight into the relationship between interfacial strength and formability of immiscible polymer blends and offers new possibilities for controlling cell morphologies and designing unique cell structures for polymer foams.

Mesoscale Modeling of Agglomeration of Molecular Bottlebrushes: Focus on Conformations and Clustering Criteria

Using dissipative particle dynamics, we characterize dynamics of aggregation of molecular bottlebrushes in solvents of various qualities by tracking the number of clusters, the size of the largest cluster, and an average aggregation number. We focus on a low volume fraction of bottlebrushes in a range of solvents and probe three different cutoff criteria to identify bottlebrushes belonging to the same cluster. We demonstrate that the cutoff criteria which depend on both the coordination number and the length of the side chain allows one to correlate the agglomeration status with the structural characteristics of bottlebrushes in solvents of various qualities. We characterize conformational changes of the bottlebrush within the agglomerates with respect to those of an isolated bottlebrush in the same solvents. The characterization of bottlebrush conformations within the agglomerates is an important step in understanding the relationship between the bottlebrush architecture and material properties. An analysis of three distinct cutoff criteria to identify bottlebrushes belonging to the same cluster introduces a framework to identify both short-lived transient and long-lived agglomerates; the same approach could be further extended to characterize agglomerates of various macromolecules with complex architectures beyond the specific bottlebrush architecture considered herein.

Fusion Bonding Possibility for Incompatible Polymers by the Novel Ultrasonic Welding Technology: Effect of Interfacial Compatibilization

Fusion bonding for polymers has been successfully welded for the same and dissimilar materials. However, it is difficult to bond incompatible polymers due to poor interfacial adhesion. Usually, interfacial compatibilization can resolve this problem. According to the mechanism, an interlayer solder sheet (ISS) consisting of maleic anhydride-functionalized polypropylene (PP-g-MAH) and polyamide6 (PA6) was introduced into the ultrasonic welding (USW) device. In this way, it successfully realized the weldability between PP and PA6. The welding strength of PP-PA6 reached 22.3 MPa, about 84% welding strength for the PP body and 63% tensile strength for PP. Fourier transform infrared (FTIR) spectroscopy, X-ray diffraction (XRD), and scanning electron microscopy (SEM) showed the formation of PP-g-PA6 copolymer in blends. This copolymer played the role of an emulsifier, which enhanced the interfacial adhesion between PP and PA6 in two phases, leading to micron-scale homogeneity. In the USW process, the copolymer could act as a bridge between PP and PA6 molecular chains to realize the fusion bonding of incompatible polymers. Finally, we proposed the fusion bonding model for PP-PA6 interfaces.