Mussel-inspired environmentally friendly dipping system for aramid fiber and its interfacial adhesive mechanism with rubber

Research on the Mechanical and Thermal Properties of Carbon-Fiber-Reinforced Rubber Based on a Finite Element Simulation

The comprehensive performance of rubber products could be significantly improved by the addition of functional fillers. To improve research efficiency and decrease the experimental cost, the mechanical and thermal properties of carbon-fiber-reinforced rubber were investigated using finite element simulations and theoretical modeling. The simplified micromechanical model was constructed through the repeatable unit cell with periodic boundary conditions, and the corresponding theoretical models were built based on the rule of mixture (ROM), which can be treated as the mutual verification. The simulation results suggest that, in addition to the fiber volume fraction Vfc increasing from 10% to 70%, the longitudinal Young's modulus, transversal Young's modulus, in-plane shear modulus, longitudinal thermal expansion coefficient, and transversal thermal expansion coefficient changed from 2.31 × 1010 Pa to 16.09 × 1010 Pa, from 0.54 × 107 Pa to 2.59 × 107 Pa, from 1.66 × 106 Pa to 10.11 × 106 Pa, from -4.98 × 10-7 K-1 to -5.89 × 10-7 K-1, and from 5.72 × 10-4 K-1 to 1.66 × 10-4 K-1, respectively. The mechanism by which Vfc influences the properties of carbon-fiber-reinforced rubber was revealed through the distribution of Von Mises stress. This research will contribute to improving the performance of carbon-fiber-reinforced rubber and promote its application.

Highly Strong Interface Adhesion of Polyester Fiber Rubber Composite via Fiber Surface Modification by Meta-Cresol/Formaldehyde Latex Dipping Emulsion

As a skeleton material, polyester (PET) fiber can significantly improve the strength and durability of rubber composites, but the interfacial adhesion between polyester fiber and rubber is poor due to the chemical inertia of PET fiber surface. Resorcinol-formaldehyde-latex (RFL) impregnating solution is usually used to treat PET fibers, but RFL contains toxic components such as resorcinol, which is harmful to the human body. A simple and less toxic resin-impregnating system cresol-formaldehyde-latex (CFL) was obtained by alternating resorcinol with low-toxicity cresol and m-cresol formaldehyde resin was synthesized from m-cresol and formaldehyde. CFL (m-cresol formaldehyde resin latex) systems with different C/F mole ratios and CF resin/latex ratios were adopted to modify the surface of PET fibers. The strip peeling adhesive and the H pull-out test results indicated that the PET fiber/rubber adhesion strength increased with the increase in the formaldehyde dosage and the CF resin content, and the peeling force value and the H-pull-out force of treated PET/rubber composites reached 7.3 N/piece and 56.8 N, respectively. The optimal choice of CFL adhesive system was obtained, when the C/F mole ratio was 1/2 and the CF resin/latex weight ratio was 0.23. This environment-friendly CFL dipping emulsion can be used as a new surface modification strategy as it can remarkably enhance the interfacial adhesion of PET/rubber composites.