Nanoparticle generation using corona discharge ions from a supersonic flow in low pressure

Continuous gas-phase synthesis of iron nanoparticles at ambient conditions with controllable size and polydispersity

HYPOTHESIS

By altering aerosol growth dynamics with unipolar charges, one can obtain aerosols with narrow particles size distributions, a highly desirable feature in applications of functional nanoparticles.

EXPERIMENTS

Unlike liquid colloid systems, aerosol particles in the free molecular regime undergo coarsening due to Brownian coagulation and will eventually attain a self-preserving size distribution with a typical geometric standard deviation of 1.46 - 1.48. We developed a novel continuous one-step aerosol synthesis reactor that produces iron nanoparticles from ferrocene at ambient conditions, which confines the site of precursor breakdown and particle formation in the downstream vicinity of a positive corona discharge.

FINDINGS

We demonstrated that the particle size could be controlled within 3 - 10 nm with a suppressed geometric standard deviation (1.15 - 1.35). The as-produced iron nanoparticles were successfully used as catalyst for the growth of single-walled carbon nanotubes with a narrow diameter range. With a transient aerosol dynamics model, we showed that a fraction (as small as 0.1%) of unipolar-charged particles could have a significant impact on the aerosol growth dynamics, which eventually results in a narrower particle size distribution with smaller size and higher number concentrations.

Studies on the Characteristics of Nanostructures Produced by Sparking Discharge Process in the Ambient Atmosphere for Air Filtration Application

Among the various methods for the preparation of nanoparticles, a sparking process at atmospheric pressure is of interest because it is a simple method for producing nanoparticles ranging from a few nanometer-sized particles to agglomerated film structures. In this research, we studied the effects of metal electrode properties on nanoparticle sizes. The experiments were carried out by applying a high voltage to different metal sparkling tips. The transfer of energies from positive ions and electron bombardments induced the melting and vaporization of electrode metals. Based on this research, we have developed a model to describe the formation of a nanoparticle film on the substrate, placed under the sparking gap, and the nanostructure produced by metal vapor on the sparking electrodes. The model provides a realistic tool that can be used for the design of a large-scale coating and the application of nanoparticles developed by this process for the filtration of PM2.5 mask fabric by air.

Development of a pulsed uniform supersonic gas expansion system based on an aerodynamic chopper for gas phase reaction kinetic studies at ultra-low temperatures

A detailed description of a new pulsed supersonic uniform gas expansion system is presented together with the experimental validation of the setup by applying the CRESU (French acronym for Cinétique de Réaction en Ecoulement Supersonique Uniforme or Reaction Kinetics in a Uniform Supersonic Flow) technique to the gas-phase reaction of OH radicals with 1-butene at ca. 23 K and 0.63 millibars of helium (carrier gas). The carrier gas flow, containing negligible mixing ratios of OH-precursor and 1-butene, is expanded from a high pressure reservoir (337 millibars) to a low pressure region (0.63 millibars) through a convergent-divergent nozzle (Laval type). The novelty of this experimental setup is that the uniform supersonic flow is pulsed by means of a Teflon-coated aerodynamic chopper provided with two symmetrical apertures. Under these operational conditions, the designed Laval nozzle achieves a temperature of (22.4 ± 1.4) K in the gas jet. The spatial characterization of the temperature and the total gas density within the pulsed uniform supersonic flow has also been performed by both aerodynamical and spectroscopic methods. The gas consumption with this technique is considerably reduced with respect to a continuous CRESU system. The kinetics of the OH+1-butene reaction was investigated by the pulsed laser photolysis/laser induced fluorescence technique. The rotation speed of the disk is temporally synchronized with the exit of the photolysis and the probe lasers. The rate coefficient (k(OH)) for the reaction under investigation was then obtained and compared with the only available data at this temperature.

Preparation of airborne Ag/CNT hybrid nanoparticles using an aerosol process and their application to antimicrobial air filtration

Carbon nanotubes (CNTs) have been widely used in a variety of applications because of their unique structure and excellent mechanical and electrical properties. Additionally, silver (Ag) nanoparticles exhibit broad-spectrum biocidal activity toward many different bacteria, fungi, and viruses. In this study, we prepared Ag-coated CNT hybrid nanoparticles (Ag/CNTs) using aerosol nebulization and thermal evaporation/condensation processes and tested their usefulness for antimicrobial air filtration. Droplets were generated from a CNT suspension using a six-jet collison nebulizer, passed through a diffusion dryer to remove moisture, and entered a thermal tube furnace where silver nanoparticles were generated by thermal evaporation/condensation at ∼980 °C in a nitrogen atmosphere. The CNT and Ag nanoparticle aerosols mixed together and attached to each other, forming Ag/CNTs. For physicochemical characterization, the Ag/CNTs were introduced into a scanning mobility particle sizer (SMPS) for size distribution measurements and were sampled by the nanoparticle sampler for morphological and elemental analyses. For antimicrobial air filtration applications, the airborne Ag/CNT particles generated were deposited continuously onto an air filter medium. Physical characteristics (fiber morphology, pressure drop, and filtration efficiency) and biological characteristics (antimicrobial tests against Staphylococcus epidermidis and Escherichia coli bioaerosols) were evaluated. Real-time SMPS and transmission electron microscopy (TEM) data showed that Ag nanoparticles that were <20 nm in diameter were homogeneously dispersed and adhered strongly to the CNT surfaces. Because of the attachment of Ag nanoparticles onto the CNT surfaces, the total particle surface area concentration measured by a nanoparticle surface area monitor (NSAM) was lower than the summation of each Ag nanoparticle and CNT generated. When Ag/CNTs were deposited on the surface of an air filter medium, the antimicrobial activity against test bacterial bioaerosols was enhanced, compared with the deposition of CNTs or Ag nanoparticles alone, whereas the filter pressure drop and bioaerosol filtration efficiency were similar to those of CNT deposition only. At a residence time of 2 h, the relative microbial viabilities of gram-positive S. epidermidis were ∼32, 13, 5, and 0.9% on the control, CNT-, Ag nanoparticle-, and Ag/CNT-deposited filters, respectively, and those of gram-negative E. coli were 13, 2.1, 0.4, and 0.1% on the control, CNTs, Ag nanoparticles, and Ag/CNTs, respectively. These Ag/CNT hybrid nanoparticles may be useful for applications in biomedical devices and antibacterial control systems.

Effect of temperature on carbon nanoparticle collection efficiency using photoelectric ESP

The electrostatic precipitator (ESP) technique is a promising method for enhancing the particulate matter (PM) emission reduction efficiency of diesel engines, and is much better than the diesel particulate filter (DPF) technique. However, the ESP's low efficiency in collecting PM with diameters less than several tens of nanometers remains a problem because the particle charging efficiency decreases as the size of the nanoparticles decreases. To improve the collection efficiency of nanosized PM, we used a photoelectric charger to increase the charging efficiency of nanoparticles ahead of the ESP system. Carbon nanoparticles produced using a spark discharge generator were used to evaluate the collection efficiency of the combined photoelectric charger and ESP system. The particle sizes were measured using a scanning mobility particle sizer system at various experimental temperatures similar to the temperature of DPF systems commonly used in diesel engines. We succeeded in obtaining improved collection efficiencies at increased inner temperatures of the photoelectric charging chamber. As the temperature increased from 694 degrees C to 839 degrees C at the inlet of the photoelectric chamber, the efficiency of PM collection improved significantly to 28.5% for a particle diameter of 18.4 nm.