Bamiduro F, Ji G, Brown AP, Dupont VA, Zhao M, Milne SJ. Spray-Dried Sodium Zirconate: A Rapid Absorption Powder for CO
2 Capture with Enhanced Cyclic Stability.
CHEMSUSCHEM 2017;
10:2059-2067. [PMID:
28371521 PMCID:
PMC5516178 DOI:
10.1002/cssc.201700046]
[Citation(s) in RCA: 7] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Figures] [Subscribe] [Scholar Register] [Received: 01/09/2017] [Indexed: 06/07/2023]
Abstract
Improved powders for capturing CO2 at high temperatures are required for H2 production using sorption-enhanced steam reforming. Here, we examine the relationship between particle structure and carbonation rate for two types of Na2 ZrO3 powders. Hollow spray-dried microgranules with a wall thickness of 100-300 nm corresponding to the dimensions of the primary acetate-derived particles gave about 75 wt % theoretical CO2 conversion after a process-relevant 5 min exposure to 15 vol % CO2 . A conventional powder prepared by solid-state reaction carbonated more slowly, achieving only 50 % conversion owing to a greater proportion of the reaction requiring bulk diffusion through the densely agglomerated particles. The hollow granular structure of the spray-dried powder was retained postcarbonation but chemical segregation resulted in islands of an amorphous Na-rich phase (Na2 CO3 ) within a crystalline ZrO2 particle matrix. Despite this phase separation, the reverse reaction to re-form Na2 ZrO3 could be achieved by heating each powder to 900 °C in N2 (no dwell time). This resulted in a very stable multicycle performance in 40 cycle tests using thermogravimetric analysis for both powders. Kinetic analysis of thermogravimetric data showed the carbonation process fits an Avrami-Erofeyev 2 D nucleation and nuclei growth model, consistent with microstructural evidence of a surface-driven transformation. Thus, we demonstrate that spray drying is a viable processing route to enhance the carbon capture performance of Na2 ZrO3 powder.
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