1
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Govender N, ka RK, Khinast J. The influence of cohesion on polyhedral shapes during mixing in a drum. Chem Eng Sci 2023. [DOI: 10.1016/j.ces.2023.118499] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 02/06/2023]
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2
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Investigation of impacts of particle shape on mixing in a twin paddle blender using GPU-based DEM and experiments. POWDER TECHNOL 2023. [DOI: 10.1016/j.powtec.2023.118259] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/19/2023]
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3
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Grohn P, Schaedler L, Atxutegi A, Heinrich S, Antonyuk S. CFD‐DEM Simulation of Superquadric Cylindrical Particles in a Spouted Bed and a Rotor Granulator. CHEM-ING-TECH 2022. [DOI: 10.1002/cite.202200121] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/12/2022]
Affiliation(s)
- Philipp Grohn
- Technische Universität Kaiserslautern Institute of Particle Process Engineering Gottlieb-Daimler-Straße 44 67663 Kaiserslautern Germany
| | - Luca Schaedler
- Technische Universität Kaiserslautern Institute of Particle Process Engineering Gottlieb-Daimler-Straße 44 67663 Kaiserslautern Germany
| | - Aitor Atxutegi
- Hamburg University of Technology Institute of Solids Process Engineering and Particle Technology Denickestraße 15 (K) 21073 Hamburg Germany
| | - Stefan Heinrich
- Hamburg University of Technology Institute of Solids Process Engineering and Particle Technology Denickestraße 15 (K) 21073 Hamburg Germany
| | - Sergiy Antonyuk
- Technische Universität Kaiserslautern Institute of Particle Process Engineering Gottlieb-Daimler-Straße 44 67663 Kaiserslautern Germany
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4
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You Y, Hu Q, Zheng Z, Guo J, Li G, Li Y, You Z, Lv X. Effects of operation parameters on particle mixing performance in a horizontal high shear mixer. INTERNATIONAL JOURNAL OF CHEMICAL REACTOR ENGINEERING 2022. [DOI: 10.1515/ijcre-2022-0063] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 11/15/2022]
Abstract
Abstract
Particle mixing is an important unit operation in many industry processes. This work employed the discrete element method (DEM) to characterize the mixing performance of iron ore particles in a horizontal high shear mixer. The simulation results were first compared with the positron emission particle tracking (PEPT) data reported by Forrest et al. to validate the DEM model. Then the effects of key operation factors such as impeller rotation speed, number of impellers and filling ratio on the mixing efficiency were discussed. The Lacey mixing index was employed to evaluate the mixing performance. The results show that the mixing efficiency of particles increased with increasing the number of impellers and their rotation speeds. On the other hand, the filling ratio was negatively related to the particles velocity and the mixing efficiency. This was because the effective space left for free movement of particles decreased as the filling ratio increased, and the mixing of particles was therefore restricted. In addition, the mixing rate of particles in the axial direction of the high shear mixer was much slower than that in the radial direction.
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Affiliation(s)
- Yang You
- College of Materials Science and Engineering, Chongqing University , Chongqing 400044 , China
- Chongqing Key Laboratory of Vanadium-Titanium Metallurgy and New Materials, Chongqing University , Chongqing 400044 , China
| | - Qingqing Hu
- College of Materials Science and Engineering, Chongqing University , Chongqing 400044 , China
- Chongqing Key Laboratory of Vanadium-Titanium Metallurgy and New Materials, Chongqing University , Chongqing 400044 , China
| | - Zhuang Zheng
- College of Materials Science and Engineering, Chongqing University , Chongqing 400044 , China
- Chongqing Key Laboratory of Vanadium-Titanium Metallurgy and New Materials, Chongqing University , Chongqing 400044 , China
| | - Jiabao Guo
- College of Materials Science and Engineering, Chongqing University , Chongqing 400044 , China
- Chongqing Key Laboratory of Vanadium-Titanium Metallurgy and New Materials, Chongqing University , Chongqing 400044 , China
| | - Gang Li
- College of Materials Science and Engineering, Chongqing University , Chongqing 400044 , China
- Chongqing Key Laboratory of Vanadium-Titanium Metallurgy and New Materials, Chongqing University , Chongqing 400044 , China
| | - Yong Li
- College of Materials Science and Engineering, Chongqing University , Chongqing 400044 , China
- Chongqing Key Laboratory of Vanadium-Titanium Metallurgy and New Materials, Chongqing University , Chongqing 400044 , China
| | - Zhixiong You
- College of Materials Science and Engineering, Chongqing University , Chongqing 400044 , China
- Chongqing Key Laboratory of Vanadium-Titanium Metallurgy and New Materials, Chongqing University , Chongqing 400044 , China
| | - Xuewei Lv
- College of Materials Science and Engineering, Chongqing University , Chongqing 400044 , China
- Chongqing Key Laboratory of Vanadium-Titanium Metallurgy and New Materials, Chongqing University , Chongqing 400044 , China
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5
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Discrete numerical simulation of performance analysis of horizontal trough-free screw conveyor in dynamic equilibrium state. POWDER TECHNOL 2022. [DOI: 10.1016/j.powtec.2022.117677] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/21/2022]
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6
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Yang L, Zheng Q, Yu A. A Continuum Model for the Segregation of Bidisperse Particles in a Blade Mixer. AIChE J 2022. [DOI: 10.1002/aic.17734] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/07/2022]
Affiliation(s)
- Liuyimei Yang
- Department of Chemical Engineering, ARC Research Hub for Computational Particle Technology Monash University Clayton Victoria Australia
- Ganjiang Innovation Academy Chinese Academy of Sciences Ganzhou China
| | - Qijun Zheng
- Department of Chemical Engineering, ARC Research Hub for Computational Particle Technology Monash University Clayton Victoria Australia
- Centre for Simulation and Modelling of Particulate Systems Monash‐Southeast University Joint Research Institute Suzhou China
| | - Aibing Yu
- Department of Chemical Engineering, ARC Research Hub for Computational Particle Technology Monash University Clayton Victoria Australia
- Centre for Simulation and Modelling of Particulate Systems Monash‐Southeast University Joint Research Institute Suzhou China
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8
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Jin X, Wang S, Shen Y. DEM study of mixing behaviours of cohesive particles in a U-shaped ribbon mixer. POWDER TECHNOL 2022. [DOI: 10.1016/j.powtec.2021.117097] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/19/2022]
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9
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Govender N, Cleary PW, Wilke DN, Khinast J. The influence of faceted particle shapes on material dynamics in screw conveying. Chem Eng Sci 2021. [DOI: 10.1016/j.ces.2021.116654] [Citation(s) in RCA: 6] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/01/2022]
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10
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Hesse R, Krull F, Antonyuk S. Prediction of random packing density and flowability for non-spherical particles by deep convolutional neural networks and Discrete Element Method simulations. POWDER TECHNOL 2021. [DOI: 10.1016/j.powtec.2021.07.056] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.7] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/20/2022]
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11
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Sinnott M, Harrison S, Cleary P. A particle-based modelling approach to food processing operations. FOOD AND BIOPRODUCTS PROCESSING 2021. [DOI: 10.1016/j.fbp.2021.02.006] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.7] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 10/22/2022]
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12
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Ji S, Wang S, Zhou Z. Influence of particle shape on mixing rate in rotating drums based on super-quadric DEM simulations. ADV POWDER TECHNOL 2020. [DOI: 10.1016/j.apt.2020.06.040] [Citation(s) in RCA: 15] [Impact Index Per Article: 3.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/23/2022]
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13
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Liu H, Jia F, Xiao Y, Han Y, Li G, Li A, Bai S. Numerical analysis of the effect of the contraction rate of the curved hopper on flow characteristics of the silo discharge. POWDER TECHNOL 2019. [DOI: 10.1016/j.powtec.2019.09.033] [Citation(s) in RCA: 13] [Impact Index Per Article: 2.6] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/16/2022]
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14
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Yeom SB, Ha ES, Kim MS, Jeong SH, Hwang SJ, Choi DH. Application of the Discrete Element Method for Manufacturing Process Simulation in the Pharmaceutical Industry. Pharmaceutics 2019; 11:E414. [PMID: 31443327 PMCID: PMC6723742 DOI: 10.3390/pharmaceutics11080414] [Citation(s) in RCA: 35] [Impact Index Per Article: 7.0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 07/08/2019] [Revised: 08/10/2019] [Accepted: 08/12/2019] [Indexed: 12/15/2022] Open
Abstract
Process simulation using mathematical modeling tools is becoming more common in the pharmaceutical industry. A mechanistic model is a mathematical modeling tool that can enhance process understanding, reduce experimentation cost and improve product quality. A commonly used mechanistic modeling approach for powder is the discrete element method (DEM). Most pharmaceutical materials have powder or granular material. Therefore, DEM might be widely applied in the pharmaceutical industry. This review focused on the basic elements of DEM and its implementations in pharmaceutical manufacturing simulation. Contact models and input parameters are essential elements in DEM simulation. Contact models computed contact forces acting on the particle-particle and particle-geometry interactions. Input parameters were divided into two types-material properties and interaction parameters. Various calibration methods were presented to define the interaction parameters of pharmaceutical materials. Several applications of DEM simulation in pharmaceutical manufacturing processes, such as milling, blending, granulation and coating, were categorized and summarized. Based on this review, DEM simulation might provide a systematic process understanding and process control to ensure the quality of a drug product.
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Affiliation(s)
- Su Bin Yeom
- Department of Pharmaceutical Engineering, Inje University, Gyeongnam 621-749, Korea
| | - Eun-Sol Ha
- College of Pharmacy, Pusan National University, Busandaehak-ro 63 beon-gil, Geumjeong-gu, Busan 46241, Korea
| | - Min-Soo Kim
- College of Pharmacy, Pusan National University, Busandaehak-ro 63 beon-gil, Geumjeong-gu, Busan 46241, Korea.
| | | | - Sung-Joo Hwang
- College of Pharmacy, Yonsei University, 85 Songdogwahak-ro, Yeonsu-gu, Incheon 21983, Korea
| | - Du Hyung Choi
- Department of Pharmaceutical Engineering, Inje University, Gyeongnam 621-749, Korea.
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Govender N, Wilke DN, Wu CY, Tuzun U, Kureck H. A numerical investigation into the effect of angular particle shape on blast furnace burden topography and percolation using a GPU solved discrete element model. Chem Eng Sci 2019. [DOI: 10.1016/j.ces.2019.03.077] [Citation(s) in RCA: 24] [Impact Index Per Article: 4.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/24/2022]
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16
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Blais B, Vidal D, Bertrand F, Patience GS, Chaouki J. Experimental Methods in Chemical Engineering: Discrete Element Method—DEM. CAN J CHEM ENG 2019. [DOI: 10.1002/cjce.23501] [Citation(s) in RCA: 31] [Impact Index Per Article: 6.2] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/05/2022]
Affiliation(s)
- Bruno Blais
- Department of Chemical EngineeringPolytechnique Montréal C.P. 6079, Succ. CV Montréal QC, H3C 3A7 Canada
| | - David Vidal
- Department of Chemical EngineeringPolytechnique Montréal C.P. 6079, Succ. CV Montréal QC, H3C 3A7 Canada
| | - Francois Bertrand
- Department of Chemical EngineeringPolytechnique Montréal C.P. 6079, Succ. CV Montréal QC, H3C 3A7 Canada
| | - Gregory S. Patience
- Department of Chemical EngineeringPolytechnique Montréal C.P. 6079, Succ. CV Montréal QC, H3C 3A7 Canada
| | - Jamal Chaouki
- Department of Chemical EngineeringPolytechnique Montréal C.P. 6079, Succ. CV Montréal QC, H3C 3A7 Canada
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17
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Cai R, Xu L, Zheng J, Zhao Y. Modified cell-linked list method using dynamic mesh for discrete element method. POWDER TECHNOL 2018. [DOI: 10.1016/j.powtec.2018.09.034] [Citation(s) in RCA: 7] [Impact Index Per Article: 1.2] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/28/2022]
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18
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Legoix L, Gatumel C, Milhé M, Berthiaux H. Analysis of powder flow and in-system rheology in a horizontal convective mixer with reclining blades. PARTICULATE SCIENCE AND TECHNOLOGY 2018. [DOI: 10.1080/02726351.2017.1331284] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 10/19/2022]
Affiliation(s)
- Léonard Legoix
- Ecole des Mines Albi, RAPSODEE Centre, CNRS UMR 5302, Albi, France
| | - Cendrine Gatumel
- Ecole des Mines Albi, RAPSODEE Centre, CNRS UMR 5302, Albi, France
| | - Mathieu Milhé
- Ecole des Mines Albi, RAPSODEE Centre, CNRS UMR 5302, Albi, France
| | - Henri Berthiaux
- Ecole des Mines Albi, RAPSODEE Centre, CNRS UMR 5302, Albi, France
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19
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Wang S, Fan Y, Ji S. Interaction between super-quadric particles and triangular elements andits application to hopper discharge. POWDER TECHNOL 2018. [DOI: 10.1016/j.powtec.2018.08.026] [Citation(s) in RCA: 36] [Impact Index Per Article: 6.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/28/2022]
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20
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Govender N, Wilke DN, Wu CY, Rajamani R, Khinast J, Glasser BJ. Large-scale GPU based DEM modeling of mixing using irregularly shaped particles. ADV POWDER TECHNOL 2018. [DOI: 10.1016/j.apt.2018.06.028] [Citation(s) in RCA: 40] [Impact Index Per Article: 6.7] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/28/2022]
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21
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Discrete element model of particle transport and premixing action in modified screw conveyors. POWDER TECHNOL 2018. [DOI: 10.1016/j.powtec.2018.06.009] [Citation(s) in RCA: 16] [Impact Index Per Article: 2.7] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/21/2022]
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22
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Yu F, Zhang S, Zhou G, Zhang Y, Ge W. Geometrically exact discrete-element-method (DEM) simulation on the flow and mixing of sphero-cylinders in horizontal drums. POWDER TECHNOL 2018. [DOI: 10.1016/j.powtec.2018.05.040] [Citation(s) in RCA: 15] [Impact Index Per Article: 2.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/24/2022]
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23
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Gui N, Yang X, Tu J, Jiang S. SIPHPM simulation and analysis of cubic particle mixing patterns and axial dispersion mechanisms in a three-dimensional cylinder. POWDER TECHNOL 2018. [DOI: 10.1016/j.powtec.2018.04.036] [Citation(s) in RCA: 6] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/25/2022]
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24
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Zeng Y, Jia F, Meng X, Han Y, Xiao Y. The effects of friction characteristic of particle on milling process in a horizontal rice mill. ADV POWDER TECHNOL 2018. [DOI: 10.1016/j.apt.2018.02.021] [Citation(s) in RCA: 21] [Impact Index Per Article: 3.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/30/2022]
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25
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McGuire AD, Lee KF, Dosta M, Mosbach S, Rosenboom JG, Heinrich S, Kraft M. Compartmental residence time estimation in batch granulators using a colourimetric image analysis algorithm and Discrete Element Modelling. ADV POWDER TECHNOL 2017. [DOI: 10.1016/j.apt.2017.06.005] [Citation(s) in RCA: 8] [Impact Index Per Article: 1.1] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/19/2022]
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26
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Numerical simulation and analysis of mixing of polygonal particles in 2D rotating drums by SIPHPM method. POWDER TECHNOL 2017. [DOI: 10.1016/j.powtec.2017.06.007] [Citation(s) in RCA: 14] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/23/2022]
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27
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28
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Zeng Y, Jia F, Zhang Y, Meng X, Han Y, Wang H. DEM study to determine the relationship between particle velocity fluctuations and contact force disappearance. POWDER TECHNOL 2017. [DOI: 10.1016/j.powtec.2017.03.022] [Citation(s) in RCA: 27] [Impact Index Per Article: 3.9] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/20/2022]
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29
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Wang T, He Y, Tang T, Zhao Y. Numerical investigation on particle behavior in a bubbling fluidized bed with non-spherical particles using discrete hard sphere method. POWDER TECHNOL 2016. [DOI: 10.1016/j.powtec.2016.07.005] [Citation(s) in RCA: 16] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/21/2022]
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30
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Zhong W, Yu A, Liu X, Tong Z, Zhang H. DEM/CFD-DEM Modelling of Non-spherical Particulate Systems: Theoretical Developments and Applications. POWDER TECHNOL 2016. [DOI: 10.1016/j.powtec.2016.07.010] [Citation(s) in RCA: 334] [Impact Index Per Article: 41.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/30/2022]
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31
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Han Y, Jia F, Zeng Y, Jiang L, Zhang Y, Cao B. Effects of rotation speed and outlet opening on particle flow in a vertical rice mill. POWDER TECHNOL 2016. [DOI: 10.1016/j.powtec.2016.04.022] [Citation(s) in RCA: 29] [Impact Index Per Article: 3.6] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/21/2022]
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32
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Halidan M, Chandratilleke GR, Dong K, Yu A. The effect of interparticle cohesion on powder mixing in a ribbon mixer. AIChE J 2015. [DOI: 10.1002/aic.15101] [Citation(s) in RCA: 28] [Impact Index Per Article: 3.1] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/21/2023]
Affiliation(s)
- Musha Halidan
- School of Materials Science and Engineering; The University of New South Wales; Sydney NSW 2052 Australia
- School of Mechnical Engineering; Xinjiang University; Urumqi Xinjiang 830047 China
| | - Ganga R. Chandratilleke
- School of Materials Science and Engineering; The University of New South Wales; Sydney NSW 2052 Australia
| | - Kejun Dong
- School of Materials Science and Engineering; The University of New South Wales; Sydney NSW 2052 Australia
- Institute for Infrastructure Engineering; University of Western Sydney Penrith; New South Wales 2751 Australia
| | - Aibing Yu
- School of Materials Science and Engineering; The University of New South Wales; Sydney NSW 2052 Australia
- Dept. of Chemical Engineering, Laboratory for Simulation and Modelling of Particulate Systems; Monash University; Clayton Vic 3800 Australia
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34
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Gamble JF, Tobyn M, Hamey R. Application of Image-Based Particle Size and Shape Characterization Systems in the Development of Small Molecule Pharmaceuticals. J Pharm Sci 2015; 104:1563-74. [DOI: 10.1002/jps.24382] [Citation(s) in RCA: 23] [Impact Index Per Article: 2.6] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 11/21/2014] [Revised: 01/15/2015] [Accepted: 01/20/2015] [Indexed: 11/12/2022]
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35
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Lu G, Third J, Müller C. Discrete element models for non-spherical particle systems: From theoretical developments to applications. Chem Eng Sci 2015. [DOI: 10.1016/j.ces.2014.11.050] [Citation(s) in RCA: 335] [Impact Index Per Article: 37.2] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/28/2022]
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36
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Alian M, Ein-Mozaffari F, Upreti SR. Analysis of the mixing of solid particles in a plowshare mixer via discrete element method (DEM). POWDER TECHNOL 2015. [DOI: 10.1016/j.powtec.2015.01.012] [Citation(s) in RCA: 71] [Impact Index Per Article: 7.9] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/26/2022]
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37
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Developments in the tools for the investigation of mixing in particulate systems – A review. ADV POWDER TECHNOL 2014. [DOI: 10.1016/j.apt.2013.10.007] [Citation(s) in RCA: 71] [Impact Index Per Article: 7.1] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/22/2022]
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38
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Wu CY. Special issue on discrete element modelling. POWDER TECHNOL 2013. [DOI: 10.1016/j.powtec.2013.08.038] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/30/2022]
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