Amorphization and radical formation of cystine particles by a mechanochemical process analyzed using DEM simulation

Role of Crystal Disorder and Mechanoactivation in Solid-State Stability of Pharmaceuticals

Common energy-intensive processes applied in oral solid dosage development, such as milling, sieving, blending, compaction, etc. generate particles with surface and bulk crystal disorder. An intriguing aspect of the generated crystal disorder is its evolution and repercussion on the physical- and chemical stabilities of drugs. In this review, we firstly examine the existing literature on crystal disorder and its implications on solid-state stability of pharmaceuticals. Secondly, we discuss the key aspects related to the generation and evolution of crystal disorder, dynamics of the disordered/amorphous phase, analytical techniques to measure/quantify them, and approaches to model the disordering propensity from first principles. The main objective of this compilation is to provide special impetus to predict or model the chemical degradation(s) resulting from processing-induced manifestation in bulk solid manufacturing. Finally, a generic workflow is proposed that can be useful to investigate the relevance of crystal disorder on the degradation of pharmaceuticals during stability studies. The present review will cater to the requirements for developing physically- and chemically stable drugs, thereby enabling early and rational decision-making during candidate screening and in assessing degradation risks associated with formulations and processing.

Mechanoactivation as a Tool to Assess the Autoxidation Propensity of Amorphous Drugs

Mechanoactivation has attracted considerable attention in the pharmaceutical sciences due to its ability to generate amorphous materials and solid-state synthetic products without the use of solvent. Although some studies have reported drug degradation during milling, no studies have systematically investigated the use of mechanoactivation in predicting drug degradation in the solid state. Thus, this work explores the autoxidation of drugs in the solid state by comilling amorphous mifepristone (MFP):polyvinylpyrrolidone vinyl acetate (PVPVA) and amorphous olanzapine (OLA):PVPVA. MFP was amorphized by ball milling and OLA by quench cooling techniques. Subsequently, comilling the amorphous drugs in the presence of a 10-fold weight ratio of PVPVA (the excipient containing reactive free radicals) was performed at several milling frequencies to identify the kinetics of mechano-autoxidation over milling durations. Overall, milling led to the degradation of up to 5% drug in the solid state. The autoxidation mechanism was confirmed by performing a stress study in the solution at 50 °C for 5 h, by using a 10 mM azo-bis(isobutyronitrile) (AIBN) as a stressing agent. By deconvoluting the effect of milling frequency and the energy on the extent and kinetics of milling-induced autoxidation of amorphous drugs, it was possible to fit an extended Arrhenius model that allowed extrapolation of mechanoactivated degradation rates (K_m) to zero milling frequencies. Further, the autoxidation rates of drugs stored at high temperatures were observed to follow an Arrhenius behavior. A good degree of agreement was observed between the model predictions obtained by mechanoactivation (K_m) to the reaction rates observed under accelerated temperatures. Additionally, the impact of adding an antioxidant (e.g., butylated hydroxytoluene) to the mixture during comilling was also examined. This study can be helpful in evaluating the stability of amorphous solids stored in accelerated (non-hermetic) conditions, in screening solid-state autoxidation propensity of drugs, and for the rational selection of antioxidants.

Piezoelectric harvesting of mechanical energy for redox chemistry

Much work has been done in the utilization of mechanical force to enable chemical processes. However, this process is limited to thermal- and deformation-driven reactions. In fact, the transfer of energy in mechanical reactors can be quite inefficient, with energy lost to heat and mechanical deformation. Although these losses diminish at larger scales, small-scale reactions (from a few milligrams to a kilogram) can suffer from unfavorable energy demands. Recent work has sought to harvest unused energy in mechanical reactors by converting it to a flow of electrons through the use of piezoelectric materials, as many economically important reactions rely on the transfer of electrons to enact chemical change. Recent work has shown that the addition of piezoelectric powders to mechanochemical reactions results in enhanced yields for reductive and oxidative chemistry. However, these materials ultimately contaminate the end product and must be removed. Additionally, impacts on a piezoelectric material produce an AC output; limiting this approach's usefulness to irreversible reactions. We have developed a cleaner approach using an external piezoelectric element to either supply or sink electrons during milling. Methylene blue was reduced to leucomethylene blue using our approach. Mechanochemical reaction rates for this reduction were determined with respect to media quantities and sizes with a maximum rate of 7.76 μM s^-1. It was found that the conversion rate is linearly dependent on the number of media and geometrically dependent on the size of the media. Our approach allows selective reduction and eliminates contamination of the products with piezoelectric material. Shuttling electrons in a mechanochemical reaction will enable difficult chemistry, such as the reduction of CO₂ or the production of low oxidation state inorganic compounds, to be achieved more easily.

A Powderization Process for Encapsulating with Functional Biomaterials Using Nozzleless Electrostatic Atomization

Powderization of oils has been used as a method to enhance the stability of polyunsaturated fatty acids. Previously, we successfully powderized soybean oil via nozzleless electrostatic atomization. The process of nozzleless electrostatic atomization process was applied to the one-step process of encapsulating oil in wall materials. The encapsulation of oils in powder is dependent on the wall materials. The present study aimed to resolve the behavior of oil encapsulated in particles using a novel method of electrostatic atomization, and to investigate the effect of wall materials on the oil content in the encapsulated formulations. The size of particles surrounding oil was dependent on the type of wall materials used for encapsulation, and the oil content within the encapsulation decreased with increase in particle size. Furthermore, wall materials with higher hydrophobicity increased the oil content within the encapsulation, as more hydrophobic particles could absorb the oil more effectively. PRACTICAL APPLICATION: Nozzleless electrostatic atomization is a new method for preparing encapsulation of oil using various wall materials.