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Setareh M, Assari MR, Basirat Tabrizi H, Maghamian Zadeh A. Experimental and drying kinetics study on millet particles by a pulsating fluidized bed dryer. Heliyon 2024; 10:e33680. [PMID: 39040385 PMCID: PMC11261111 DOI: 10.1016/j.heliyon.2024.e33680] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 03/12/2024] [Revised: 05/23/2024] [Accepted: 06/25/2024] [Indexed: 07/24/2024] Open
Abstract
This research studies experimentally the drying of foxtail millet in a pulsation-assisted fluidized bed. The effects of temperature and pulsating flow frequency on millet drying are examined. The experiments are conducted at temperatures of 40 °C, 50 °C, and 60 °C for three pulsating frequencies of 0.5, 1, and 2.5 Hz and continuous flow. The best result is obtained for drying with a frequency of 1 Hz. It shows that the pulsating flow is more effective at 50 °C as compared to other temperatures. Four reliable semi-empirical models are used for predicting the moisture reduction during drying process. Among the fitted dynamic models, the model that has the maximum correlation coefficient (R 2 ) and minimum sum of squares of error (SSE) and root mean squared error (RMSE) and well able to predict the behavior of millet drying in the whole process was chosen.
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Affiliation(s)
- Milad Setareh
- Mechanical Engineering Department, Jundi-Shapur University of Technology, Dezful, Iran
| | - Mohammad Reza Assari
- Mechanical Engineering Department, Jundi-Shapur University of Technology, Dezful, Iran
- Department of Mechanical Engineering, Faculty of Engineering, Alzahra University, Tehran, Iran
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Ali SS, Arsad A, Roberts KL, Asif M. Effect of Inlet Flow Strategies on the Dynamics of Pulsed Fluidized Bed of Nanopowder. NANOMATERIALS (BASEL, SWITZERLAND) 2023; 13:304. [PMID: 36678058 PMCID: PMC9865258 DOI: 10.3390/nano13020304] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Figures] [Subscribe] [Scholar Register] [Received: 11/25/2022] [Revised: 01/07/2023] [Accepted: 01/10/2023] [Indexed: 06/17/2023]
Abstract
The use of fluidization assistance can greatly enhance the fluidization hydrodynamics of powders that exhibit poor fluidization behavior. Compared to other assistance techniques, pulsed flow assistance is a promising technique for improving conventional fluidization because of its energy efficiency and ease of process implementation. However, the inlet flow configuration of pulsed flow can significantly affect the bed hydrodynamics. In this study, the conventional single drainage (SD) flow strategy was modified to purge the primary flow during the non-flow period of the pulse to eliminate pressure buildup in the inlet flow line while providing a second drainage path to the residual gas. The bed dynamics for both cases, namely, single drainage (SD) and modified double drainage (MDD), were carefully monitored by recording the overall and local pressure drop transients in different bed regions at two widely different pulsation frequencies of 0.05 and 0.25 Hz. The MDD strategy led to substantially faster bed dynamics and greater frictional pressure drop in lower bed regions with significantly mitigated segregation behavior. The spectral analysis of the local and global pressure transient data in the frequency domain revealed a pronounced difference between the two flow strategies. The application of the MDD inlet flow strategy eliminated the disturbances from the pulsed fluidized bed irrespective of the pulsation frequency.
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Affiliation(s)
- Syed Sadiq Ali
- School of Chemical and Energy Engineering, Faculty of Engineering, Universiti Teknologi Malaysia, Johor Bahru 81310, Johor, Malaysia
| | - Agus Arsad
- UTM-MPRC Institute for Oil and Gas, School of Chemical and Energy Engineering, Faculty of Engineering, Universiti Teknologi Malaysia, Johor Bahru 81310, Johor, Malaysia
| | - Kenneth L. Roberts
- SmartState Center for Strategic Approaches to the Generation of Electricity (SAGE), College of Engineering and Computing, University of South Carolina, Columbia, SC 29208, USA
| | - Mohammad Asif
- Department of Chemical Engineering, King Saud University, P.O. Box 800, Riyadh 11421, Saudi Arabia
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DDPM simulation of the erosion of immersed tubes in a pulsating fluidized bed. Chem Eng Sci 2023. [DOI: 10.1016/j.ces.2023.118475] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/25/2023]
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Experimental study on heat transfer and hydrodynamics of a concentric double-pipe pulsed fluidized bed using microencapsulated phase change material and sand. POWDER TECHNOL 2022. [DOI: 10.1016/j.powtec.2022.117832] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/22/2022]
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Xu H, Wang W, Ma C, Zhong W, Yu A. Recent advances in studies of wet particle fluidization characteristics. POWDER TECHNOL 2022. [DOI: 10.1016/j.powtec.2022.117805] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/16/2022]
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Hoorijani H, Zarghami R, Mostoufi N. Studying the effect of direction and strength of magnetic field on fluidization of nanoparticles by recurrence analysis. ADV POWDER TECHNOL 2022. [DOI: 10.1016/j.apt.2022.103561] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/01/2022]
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Wolfinger T, Spreitzer D, Schenk J. Analysis of the Usability of Iron Ore Ultra-Fines for Hydrogen-Based Fluidized Bed Direct Reduction-A Review. MATERIALS 2022; 15:ma15072687. [PMID: 35408017 PMCID: PMC9000256 DOI: 10.3390/ma15072687] [Citation(s) in RCA: 3] [Impact Index Per Article: 1.5] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 03/14/2022] [Revised: 04/01/2022] [Accepted: 04/04/2022] [Indexed: 02/05/2023]
Abstract
This review focuses on the usability of iron ore ultra-fines for hydrogen-based direct reduction. Such technology is driven by the need to lower CO2 emissions and energy consumption for the iron and steel industry. In addition, low operational and capital expenditures and a high oxide yield because of the direct use of ultra-fines can be highlighted. The classification of powders for a fluidized bed are reviewed. Fluid dynamics, such as minimum fluidization velocity, entrainment velocity and fluidized state diagrams are summarized and discussed regarding the processing of iron ore ultra-fines in a fluidized bed. The influence of the reduction process, especially the agglomeration phenomenon sticking, is evaluated. Thus, the sticking determining factors and the solutions to avoid sticking are reviewed and discussed. The essential theoretical considerations and process-relevant issues are provided for the usability of iron ore ultra-fines for hydrogen-based fluidized bed direct reduction.
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Affiliation(s)
- Thomas Wolfinger
- K1-MET GmbH, Stahlstraße 14, 4020 Linz, Austria;
- Correspondence:
| | - Daniel Spreitzer
- Primetals Technologies Austria GmbH, Turmstraße 44, 4020 Linz, Austria;
| | - Johannes Schenk
- K1-MET GmbH, Stahlstraße 14, 4020 Linz, Austria;
- Ferrous Metallurgy, Montanuniversitaet Leoben, Franz-Josef-Straße 18, 8700 Leoben, Austria
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Hydrodynamic behaviors of a spouted fluidized bed with a conical distributor and auxiliary inlets for the production of polysilicon with wide-size-distribution particles. Chem Eng Sci 2022. [DOI: 10.1016/j.ces.2021.117069] [Citation(s) in RCA: 5] [Impact Index Per Article: 2.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/21/2022]
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Hoorijani H, Zarghami R, Nosrati K, Mostoufi N. Investigating the hydrodynamics of vibro-fluidized bed of hydrophilic titanium nanoparticles. Chem Eng Res Des 2021. [DOI: 10.1016/j.cherd.2021.08.026] [Citation(s) in RCA: 5] [Impact Index Per Article: 1.7] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/28/2022]
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Zhang K, Wang S, Li B, He Y, Zhao Y. Heat transfer in a pulsed fluidized bed by using coupled CFD-DEM method. POWDER TECHNOL 2020. [DOI: 10.1016/j.powtec.2020.04.013] [Citation(s) in RCA: 20] [Impact Index Per Article: 5.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/15/2022]
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Menéndez M, Herguido J, Bérard A, Patience GS. Experimental methods in chemical engineering: Reactors—fluidized beds. CAN J CHEM ENG 2019. [DOI: 10.1002/cjce.23517] [Citation(s) in RCA: 17] [Impact Index Per Article: 3.4] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/06/2022]
Affiliation(s)
- Miguel Menéndez
- Department of Chemical and Environmental EngineeringUniversity of Zaragoza50018 Zaragoza Spain
| | - Javier Herguido
- Department of Chemical and Environmental EngineeringUniversity of Zaragoza50018 Zaragoza Spain
| | - Ariane Bérard
- Department of Chemical EngineeringPolytechnique MontréalC.P. 6079, Succ. CV Montréal QC, H3C 3A7 Canada
| | - Gregory S. Patience
- Department of Chemical EngineeringPolytechnique MontréalC.P. 6079, Succ. CV Montréal QC, H3C 3A7 Canada
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Saidi M, Basirat Tabrizi H, Grace JR. A review on pulsed flow in gas-solid fluidized beds and spouted beds: Recent work and future outlook. ADV POWDER TECHNOL 2019. [DOI: 10.1016/j.apt.2019.03.015] [Citation(s) in RCA: 23] [Impact Index Per Article: 4.6] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/24/2022]
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Namdarkedenji R, Hashemnia K, Emdad H. Effect of flow pulsation on fluidization degree of gas-solid fluidized beds by using coupled CFD-DEM. ADV POWDER TECHNOL 2018. [DOI: 10.1016/j.apt.2018.09.033] [Citation(s) in RCA: 18] [Impact Index Per Article: 3.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/28/2022]
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Liu Y, Liu Z, Ohara H. Heat Transfer and Fluidization Characteristics of Lignite in a Pulsation-Assisted Fluidized Bed. Ind Eng Chem Res 2017. [DOI: 10.1021/acs.iecr.7b01352] [Citation(s) in RCA: 5] [Impact Index Per Article: 0.7] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/30/2022]
Affiliation(s)
- Yuping Liu
- Chemical Engineering Department, Products Development Center, and ‡Heat & Fluid Dynamics Department, Research Laboratory, IHI Corporation 1, Shin-Nakahara-cho, Isogo-ku, Yokohama, Kanagawa 235-8501, Japan
| | - Zhihong Liu
- Chemical Engineering Department, Products Development Center, and ‡Heat & Fluid Dynamics Department, Research Laboratory, IHI Corporation 1, Shin-Nakahara-cho, Isogo-ku, Yokohama, Kanagawa 235-8501, Japan
| | - Hiroaki Ohara
- Chemical Engineering Department, Products Development Center, and ‡Heat & Fluid Dynamics Department, Research Laboratory, IHI Corporation 1, Shin-Nakahara-cho, Isogo-ku, Yokohama, Kanagawa 235-8501, Japan
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